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The eBike thread

1131416181963

Comments

  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    My bike is mostly just for using locally, commute occasionally, taking dog to park / canal. Not much in the way of hills here! I will have to be gentle with that 30A controller so as not to melt the nylon gears in that hub motor so! :D

    Yeah back to the gears in the upgraded MAC motor, they are a much higher quality not sure what the material is but it definitely works.

    The mac motors should be good at 2 Kw no problem if using the supplied controller which should have the soft start function.

    Sure you can always add a little solder to that current shunt for more torque should you feel the need for some extra oomph ! ;)

    No harm to experiment, You just need a decent battery.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    No harm to experiment, You just need a decent battery.

    Making the battery myself. That's most of the fun! I'll most likely go for a 52V (58.8V when charged) 14S4P. That will be a big lump of a thing with the vruzend kit, not sure yet how I will attach it to the bike.

    But the good thing is that it will have plenty of air around it, unlike the pre-made battery packs where the cells are all hotglued together with no cooling whatsoever, so they heat up really nicely :eek:


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    Making the battery myself. That's most of the fun! I'll most likely go for a 52V (58.8V when charged) 14S4P. That will be a big lump of a thing with the vruzend kit, not sure yet how I will attach it to the bike.

    But the good thing is that it will have plenty of air around it, unlike the pre-made battery packs where the cells are all hotglued together with no cooling whatsoever, so they heat up really nicely :eek:

    Shouldn't heat up much if they are used within spec, of course older batteries will heat up faster due to increased internal resistance.

    Those old cells you will be using might only be good for 1 C and at that it could be pushing it.

    Eventually you'll see the light and go with RC LiPo, simple, compact and can really dish out the amps and no BMS to risk frying your battery lol.


  • Registered Users, Registered Users 2 Posts: 1,924 ✭✭✭SlowBlowin


    unkel wrote: »
    Making the battery myself. That's most of the fun! I'll most likely go for a 52V (58.8V when charged) 14S4P. That will be a big lump of a thing with the vruzend kit, not sure yet how I will attach it to the bike.

    But the good thing is that it will have plenty of air around it, unlike the pre-made battery packs where the cells are all hotglued together with no cooling whatsoever, so they heat up really nicely :eek:

    Are you going to use one of those 18650 battery assembly kits, like to ones in the video below ?

    https://www.youtube.com/watch?v=qLXG3pR5teg


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    Those old cells you will be using might only be good for 1 C and at that it could be pushing it.

    They were all free. My aim is not to keep them healthy for years, but to actually use them. Hard. :D

    Let's say the cells average just 2000mAh, then the pack with 4 in parallel will be 8Ah. Occasionally (not continuously) discharging at 2.5C for a few seconds at a time is certainly what I'm aiming for here, 20A. The kit is also rated 20A. That will give me almost 1200W :)
    Eventually you'll see the light and go with RC LiPo, simple, compact and can really dish out the amps and no BMS to risk frying your battery lol.

    Quite possibly, LOL! Any link to those cells at a reasonable price in your experience?


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  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    SlowBlowin wrote: »
    Are you going to use one of those 18650 battery assembly kits, like to ones in the video below ?

    https://www.youtube.com/watch?v=qLXG3pR5teg

    Yep, but I have the newer V2.1 kit that can handle more amps. See my picture of my first attempt (13S2P) in post #396

    Battery is working fine. I increased it to 14S2P later for a 52V battery (58.8V fully charged). Also working fine with the existing motor and controller that were officially rated for 36V

    Built the battery by just throwing in cells that charge up to at least 4.1V. I had no battery capacity tester or battery internal resistance measured. Once I get the tester I will mark them and discard bad batteries and then match the batteries with repackr.com


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    @Mad_Lad:

    Searching this thread I see you mention hobby king. Like two of these lipo in series for a 52V 14S 5Ah pack? And get a 7S balancing charger?

    Linky


    And if the range is not adequate and I win the lotto get two more and parallel them?


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    @Mad_Lad:

    Searching this thread I see you mention hobby king. Like two of these lipo in series for a 52V 14S 5Ah pack? And get a 7S balancing charger?

    Linky


    And if the range is not adequate and I win the lotto get two more and parallel them?

    7S LiPo will give you 58.8 volts hot off the charger if charging to the max of 4.2 v per cell but 4.15 should be the max you go. You can set that in any half decent RC charger.

    4 of these will give you 49.8 volts at 4.15 per cell and 10 Ah but 20C discharge. 12 S config, use the 30 amp Andersons and they are very simple to change to series/parallel for cycling and parallel for charging.

    https://hobbyking.com/en_us/turnigy-5000mah-6s-20c-lipo-pack-w-xt-90.html

    They can charge at 2C too so that means your 10 Ah pack can charge at 20 Amps or in 30 mins ! ;)

    all for 171 Euro's , of course excluding postage and charger, balance leads etc.


  • Registered Users, Registered Users 2 Posts: 6,109 ✭✭✭TheMilkyPirate


    I bought a Carrera vengeance e bike from Halfords about three months ago and I love it. Just on some hills it takes a good bit of effort and only does about 8-9kmh would be nice to get a bit more power. Is there any options to upgrade it?


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    I bought a Carrera vengeance e bike from Halfords about three months ago and I love it. Just on some hills it takes a good bit of effort and only does about 8-9kmh would be nice to get a bit more power. Is there any options to upgrade it?

    Sure there is, an external controller and a lot or rewiring. ;)

    Your battery has to be up to the job though or it will have a short life.


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  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    7S LiPo will give you 58.8 volts hot off the charger if charging to the max of 4.2 v per cell but 4.15 should be the max you go. You can set that in any half decent RC charger.

    4 of these will give you 49.8 volts at 4.15 per cell and 10 Ah but 20C discharge. 12 S config, use the 30 amp Andersons and they are very simple to change to series/parallel for cycling and parallel for charging.

    https://hobbyking.com/en_us/turnigy-5000mah-6s-20c-lipo-pack-w-xt-90.html

    They can charge at 2C too so that means your 10 Ah pack can charge at 20 Amps or in 30 mins ! ;)

    The one you linked is 6S. Why do you recommend that over 7S?

    The one I linked to is 7S, 2 in series is 14S * 4.2V = 58.8V fully charged. The also have the XT90 connector which can be easily connected in series and shrunk to XT60 at the other end, which is what I like. The one I linked to also has balance charger leads

    I've trouble finding a 7S balance charger though. Any ideas? Or is that why you suggested the 6S in the first place? :D


  • Registered Users, Registered Users 2 Posts: 6,109 ✭✭✭TheMilkyPirate


    Sure there is, an external controller and a lot or rewiring. ;)

    Your battery has to be up to the job though or it will have a short life.

    Could you recommend a controller? Is there any good guides online or is it beyond the remit of a beginner?

    Not even sure what battery is on mine tbh


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    The one you linked is 6S. Why do you recommend that over 7S?

    The one I linked to is 7S, 2 in series is 14S * 4.2V = 58.8V fully charged. The also have the XT90 connector which can be easily connected in series and shrunk to XT60 at the other end, which is what I like. The one I linked to also has balance charger leads

    I've trouble finding a 7S balance charger though. Any ideas? Or is that why you suggested the 6S in the first place? :D

    I think 6 S will be plenty unless you want to go over 30 mph ? + it's 20 Euro's or close to 20 Euro's cheaper per battery.

    Should find it easy to get a 8 S charger, I'll have a look.

    You need parallel JST-XH balance leads to have all 4 batteries connected for parallel charging/balancing. + of course you'll need to parallel all the charging leads but it's not hard to solder up a lead with 4 of the connectors you want, in fact they probably already have them on HK, I know they do parallel charging boards which are dead handy.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    I certainly don't want to go over 50km/h!

    Linkies would be much appreciated! I think I'll just go for 2 batteries first. Probably enough range for me. And they will probably fit into the existing battery holder, making things a lot easier


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    Could you recommend a controller? Is there any good guides online or is it beyond the remit of a beginner?

    Not even sure what battery is on mine tbh

    Something like this, but can't guarantee it will work with your motor. Might be a good idea to get matching throttle, I prefer thumb throttle if you don't want to pedal sometimes, completely illegal of course thanks to our nanny E.U.

    https://www.ebay.ie/itm/36V-48V-500W-600W-30A-Max-BLDC-Motor-Controller-Electric-Scooter-Tricycle-Ebike/193099099825?hash=item2cf59a6eb1:g:mPIAAOSw9JxdexL3


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    Yep, that's the controller I bought.


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    I certainly don't want to go over 50km/h!

    Linkies would be much appreciated! I think I'll just go for 2 batteries first. Probably enough range for me. And they will probably fit into the existing battery holder, making things a lot easier

    The problem with going for 2 first is that if you use them long enough they will be a different age/internal resistance and the new ones will only perform as good as the worst one.

    In that case, see if you can find more than 5 ah.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel




  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel




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  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »

    For your 7 S balance leads.

    https://www.ebay.co.uk/itm/Parallel-6x-JST-XH-Balance-Adapter-7S/291142080363?hash=item43c96b976b:g:4E8AAOSwlL1aqWUm

    You should find 6 S too get one that can charge 6 if you ever decide to add batteries.

    Maybe some voltage monitors for the field too.

    Also, the controller Low Battery Cut off becomes even more important when not using a BMS , so for 12S LiPo this should be set to around 42 volts.

    A BMS isn't the be all and end all and can cause a lot of problems too and even battery fires.


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    You will find that LiPo won't go out of balance at all unless you run it down low.

    As I advised earlier, if you can get all your lipo at the start do and don't new packs to old.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    That USD189 7S charger has put me off 7S. I think I'll go with your recommendation of 6S, it seems just more common and practical and affordable, so are my above 3 links valid (to use with the 6S packs you linked to)?
    Maybe some voltage monitors for the field too.

    Also, the controller Low Battery Cut off becomes even more important when not using a BMS , so for 12S LiPo this should be set to around 42 volts.

    A BMS isn't the be all and end all and can cause a lot of problems too and even battery fires.

    I have cheap voltage meters. Will stick one of them on the bike. Funny you mention BMS vs balance charger. I've done a good bit of research the last few days and I agree with you my preferred way would be balance charging over BMS. And I will use a very intelligent battery management system (me) to decide when to cut off the battery from the controller :p


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    That USD189 7S charger has put me off 7S. I think I'll go with your recommendation of 6S, it seems just more common and practical and affordable, so are my above 3 links valid (to use with the 6S packs you linked to)?



    I have cheap voltage meters. Will stick one of them on the bike. Funny you mention BMS vs balance charger. I've done a good bit of research the last few days and I agree with you my preferred way would be balance charging over BMS. And I will use a very intelligent battery management system (me) to decide when to cut off the battery from the controller :p

    Exactly, the best BMS is yourself. ;)

    No you can only use the 6 S balance leads with 6S Battery leads but they should be easy to find and you just might find them on ebay U.K. or jsut get one of the parallel charging boards and they will usually have the XT60 power connectors you like to use which will save you making up battery leads.

    One extremely important unintentional feature of the 30 amp Anderson connectors is they make very handy fuses, if you short a LiPo and can't split the wires again fast they will burst into flames, they can dish out such insane current they can actually fuse the wires together, so if this happens, immediately get the battery to a safe place outside.

    I do not know how the XT 60 connectors react to shorts but the Andersons will simply Vaporise + the Andersons are dead easy to split apart and connect from series to parallel.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    No you can only use the 6 S balance leads with 6S Battery leads

    https://www.ebay.co.uk/itm/Parallel-2x-JST-XH-Balance-Adapter-6S/301177571701?hash=item461f950975:g:SrUAAOSwXi9cJj3Q

    So you are saying 3 of these will not do the trick for 4 6S packs? Why not?
    I do not know how the XT 60 connectors react to shorts but the Andersons will simply Vaporise + the Andersons are dead easy to split apart and connect from series to parallel.

    I'd say similar enough. And series and parallel XT60 connectors are cheap and easily available from everywhere.


  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »

    I'd be worried they might exceed the current rating on the leads when balancing.

    There's no point when the 6X 6S leads should be handy enough got.


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel


    I'd be worried they might exceed the current rating on the leads when balancing.

    There's no point when the 6X 6S leads should be handy enough got.

    I can't see how a 1 to 2 splitter has a worse current rating than a 1 to 6 splitter, but if you can find me a link for the latter, I would very much appreciate it :)


  • Registered Users, Registered Users 2 Posts: 66,659 ✭✭✭✭unkel



    That would do the job? Connect 4 batteries with XT60 lead and balance charge lead into that board and then connect the main XT60 lead from that board and the main balance charge lead from that board into the charger?

    If so, that's brilliant. And mighty cheap too!


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  • Posts: 21,179 ✭✭✭✭ [Deleted User]


    unkel wrote: »
    That would do the job? Connect 4 batteries with XT60 lead and balance charge lead into that board and then connect the main XT60 lead from that board and the main balance charge lead from that board into the charger?

    If so, that's brilliant. And mighty cheap too!

    That's it ! :D


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