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Old Tool Restoration

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Comments

  • Posts: 3,637 ✭✭✭ [Deleted User]


    Coincidentally I was searching for rust removers only today - have you ever tried this one?

    http://polishnparts.ie/evapo-rust-super-safe-rust-remover-946ml-1-litre/

    I haven't used it, but the thing that really struck me aboutu Evapo-Rust is the cost. It's not a concentrate and it's not to be diluted at all, according the the UK and US franchise owners. I can't remember where I'd read it recently, (Lumberjocks maybe?) but the guy who markets it there under license confirmed that it won't work properly at all if watered down.

    More detail? :P

    At a 20:1 ratio, that CRC stuff works out at about €2.20 per ready to use liter, versus €21 for 1 ready to use liter of Evapo-Rust and from what I can tell, the results are basically the same. I've seen the Evapo-Rust stuff on many of the same videos I'm sure most of us have seen and I genuinely see no difference in the results. That 4 1/2 a few posts up was done with CRC at 16:1 using water at 30 degrees (warm water speeds up the reaction) and it spent 60 minutes soaking, then a rinse and gentle wipe down using an old nylon pot scrub in a basin of warm water, a quick 'dunk' in CRC and a rinse in warm water before being dried off with an old towel.

    I can also use it 'neat' using a cotton bud to deal with a stubborn pit mark, or make a stronger or weaker solution depending on what I'm doing with it. The flexibility is great. And you just have to rinse it off properly, as with anything else. I wish I'd known about this stuff for the last 20 years! :D


  • Registered Users, Registered Users 2 Posts: 1,491 ✭✭✭stuchyg


    JayZeus wrote: »
    I might be repeating myself, I already know I probably am, but here goes with some general advice on buying old Stanley planes and what to consider:

    English made Stanley planes are not inferior to US made ones, generally speaking. The internet are wrong in this regard, so ignore all the utter crap you'll read online and see in videos on youtube. The amount of third/fourth/fifth hand rubbish people go on with is misleading and serves nobody well. I write that as a keen enthusiast for the craft and for the tools we use to produce good work.

    The 'Type 11/15/19' sort of stuff you read doesn't apply to Made in England Stanley planes. Stanley started in the UK in 1933 or so. All the 'type this and that' stuff is for US planes. In any case, who cares, right? I mean from a user perspective. The planes made in England included the sensible upgrades/changes incorporated in the early US planes as they evolved over 80 years or so before Stanley bought the works in England where they turned out these planes.

    Pick a plane that doesn't have the reinforcing ribs cast into the sole and you're basically using something of a design and production standard as it was from the late 40's onwards. General rule of thumb stuff of course. But that's good enough for 'user' tools.

    Don't buy a Stanley plane made in the last century that doesn't have 'Bailey' cast into the sole. Don't buy any bench plane made by Stanley that wasn't painted/japanned black in the first place. Grey 'Handyman' planes can sometimes be quite nice, I have a couple of 1960's ones which are nice despite the fact they're inferior on paper, but later maroon coloured ones are generally not worth the effort. In either case, a Bailey version is a nicer tool. I'd take a grey Handyman if it was free for a toolbox or van tool, but I would leave a maroon one where it was found, and only spend money to buy a Bailey.

    The whole pre-war/post-war thing is also of little relevance except for collectors and to be very straight about it, I've had 1960's-1970's English made Stanleys that were much nicer tools to use than some pre-war US made ones. The castings were heavier/thicker for the sole for starters, wooden handles can almost always be very easily refined and refinished to better than new condition etc.

    Again, Stanley specific, but if you can find a plane with a blade that doesn't have the text about grinding angles, that's the one to go for if you have a choice of two. The very latest blades (sold as spares) and the late model Stanley planes which had that text aren't up to the same standard as earlier blades. It's important to note that Record/Marples blades and chipbreakers include this text, and for that brand it's not a bad thing. But if it's Stanley brand, I'd look for an older blade instead.

    Black plastic handles on Stanleys are not nice. Give it a miss and look for another plane instead. Brown 'resin' type handles are actually nice, IMHO. They take a crapload of abuse, don't raise blisters any quicker than wooden handles will and if you give them a light rub with 0000 steel wool, you can shellac and/or wax them and your hands won't be able to tell the difference between them and wooden handles.

    If you find a plane with wooden handles and the rear tote has been cracked and glued, I'd recommend taking the tote off and ensure it was glued properly and that the threaded rod can be removed. I've found some real bodge jobs to repair rear totes, including epoxy bonded to the threaded rod preventing the handle from being tightened or removed from the sole. Careless repairs mean your options are limited and in many cases you'll end up with a spare parts donor rather than a restoration project.

    If you find an otherwise complete plane with the handles are fecked, check out the Crown Tools replacement handle set, priced most keenly from either Ray Iles or Flinn-Garlick in the UK. Nicely made and can be fitted to a 3/4/5/6/7 (and half sizes) with a little light work to shorten the front lower of the rear tote on the short planes. They work well and can really 'make' a refurbishment project.

    Speaking of refurbishment stuff.. Don't buy a shiny plane unless you're spending plenty of money on it and buying from a 100% positive feedback seller. If it looks like it ever came close to a wire wheel, buy something else. If it's listed as 'fully restored' and you see anything about it that isn't, buy something else. Too many butchers out there watching some YouTube videos and messing up planes by taking lazy shortcuts and using power tools to do what can be accomplished with just a little time and some careful effort. Better to buy a completely intact, untouched but rusty looking plane, jammed up with shavings and old sawdust under the frog and chipbreaker, with a clean break in the tote and missing some paint than buy something some goon has wrecked in the process of doing a piss-poor resto job on it.

    In a nutshell (on this point), if it's Made in England, Stanley 'Bailey', has wooden handles, brass adjuster wheel and barrel nuts, doesn't have ribs in the sole casting and doesn't have 25/30 degree text on a Made in England Stanley blade, it's going to be a perfectly fine tool and can be somewhat easily made to work and look really well in equal measures.

    I thanked the post but that is excellent advice and pointers and thanks for taking the time to write it up


  • Posts: 3,637 ✭✭✭ [Deleted User]


    stuchyg wrote: »
    I thanked the post but that is excellent advice and pointers and thanks for taking the time to write it up

    You’re welcome. It’s a mix of personal experience and strong opinion so it’s not gospel, but I wish I’d had that advice when I started refurbishing these lovely old tools. Enjoy the hunt!


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Here's another good result doing nothing but degreasing and then dipping in CRC, a stronger 'pickling' solution at 8:1, before and after..

    6034073

    They're a partial set of very high quality Henry Taylor carving tools which would have been supplied with a 'black oxide' finish originally, with a couple of exceptions. The previous owner didn't use them much and rust was becoming a problem, as you can see. I wanted to kill two birds with one stone..

    6034073

    The larger spoon gouge received the same treatment (needed a taller jug!) and is a near perfect match in terms of finish. A quick run on the Tormek (A 'big birthday' gift, largely intended to spare the kitchen countertops and her sanity) had them all ready for work. Quick and easy stuff.


  • Registered Users, Registered Users 2 Posts: 815 ✭✭✭Collibosher


    stuchyg wrote: »
    I thanked the post but that is excellent advice and pointers and thanks for taking the time to write it up

    Agreed, many thanks Jay, some excellent info in that post.

    This old no.4 (I think), will be getting some attention later this summer.


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Fellas, who's the boardsie (a mod, I think) with all the Record planes/tools?

    I have something that might be of interest to him. If it's you, reading this, drop me a PM.

    Edit: Sparks, you have a PM. I can't attach pictures there, so have a look here instead, I hope... William Marples & Sons ratcheting brace, 10" swing, twin jaws, in good working order. You have first dibs as a Record fan. I'm too keen on the Stanley stuff to make room for it in my sets.

    6034073

    6034073


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Sparks has no space for this one. So here’s what I’ll do:

    First (established) boardsie to post a photo here of their username written on a piece of paper beside a Record or Marples handplane gets it.


  • Posts: 3,637 ✭✭✭ [Deleted User]


    A Made in England Stanley Bailey 3C, corrugated sole, wooden handles and brass hardware. Rear tote broken and glued out of alignment, generally looking a bit shabby but mechanically very good.

    Before

    6034073

    6034073

    6034073

    After, tomorrow :)


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Gave it a bit of a soak, broke and reglued the handle (they're never perfect) a couple of coats of stained shellac and some wax, repainted the sole and frog and fitted a temporary replacement lever cap. The one that's on it is fine, but a bit ugly.

    I'm awaiting a nicer lever cap from eBay and once it arrives I'll spend just a little while to lap the sole and cheeks, polish and then hone the blade, put it back together and leave it at that. This one is far from perfect but cost next to nothing, will work very well and will sit in a tool cabinet back at the farm, so isn't going to get a lot of use anyway.

    It doesn't have to take a lot of time or make a big mess, but a little bit of effort while something plays on Netflix or YouTube helps turn a usable tool into a nicer to use tool. And anyone can do it, so get yourself a project plane and have a go if you're tempted. :)

    6034073

    6034073

    6034073

    6034073


  • Moderators, Category Moderators, Arts Moderators, Sports Moderators Posts: 50,178 CMod ✭✭✭✭magicbastarder


    JayZeus wrote: »
    Fellas, who's the boardsie (a mod, I think) with all the Record planes/tools?
    i have a few planes, but only two of them are record, i think. couple of stanleys, couple of records, and a marple?
    i'm a mod, but not of the woodworking forum - was it me you were thinking of?


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  • Posts: 3,637 ✭✭✭ [Deleted User]


    i have a few planes, but only two of them are record, i think. couple of stanleys, couple of records, and a marple?
    i'm a mod, but not of the woodworking forum - was it me you were thinking of?

    No, 'twas Sparks.

    But if you want that brace, you can have it. Nobody else has replied, except Sparks to say he has a full set and he sent a picture to prove it! :)


  • Moderators, Category Moderators, Arts Moderators, Sports Moderators Posts: 50,178 CMod ✭✭✭✭magicbastarder


    i would take it with the proviso that we give it another day to see if anyone else would take it - i would hate to take a tool which might get less use than if someone else took it?


  • Registered Users Posts: 699 ✭✭✭bamayang


    Very nice offer, I’d be only taking it to take it.


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    bamayang wrote: »
    Very nice offer, I’d be only taking it to take it.

    I stopped collecting these about 20 years ago. When I was in the UK I'd be buying at least one every weekend at car boot sales. It got compulsive in the end. I had some good stuff along with no end of No.4 planes that I was never ever going to use.

    I still have more than I need but at least I've only kept the more useful ones.

    Have to admit of the English planes I always preferred Record over Stanley.


  • Posts: 3,637 ✭✭✭ [Deleted User]


    my3cents wrote: »
    I stopped collecting these about 20 years ago. When I was in the UK I'd be buying at least one every weekend at car boot sales. It got compulsive in the end. I had some good stuff along with no end of No.4 planes that I was never ever going to use.

    I still have more than I need but at least I've only kept the more useful ones.

    Have to admit of the English planes I always preferred Record over Stanley.

    I’ve been tempted by a couple of Record planes over the years but my ‘need’ to have all of them would have me in double trouble. I stick with the Stanleys and a handful of Veritas or it’d get out of hand rapidly. There’s only so many places I can put the damned things anyway!


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    JayZeus wrote: »
    I’ve been tempted by a couple of Record planes over the years but my ‘need’ to have all of them would have me in double trouble. I stick with the Stanleys and a handful of Veritas or it’d get out of hand rapidly. There’s only so many places I can put the damned things anyway!

    My problem is I don't really have any good dry storage at home here. In the UK I had loads of space.

    I used to try and stick with American Stanleys because at least they were rarer at carboots so I did'n't end up buying so many. I've sold most off over the years but still have more No.4s than I really need.

    I wouldn't have left that 3C behind :) For me thats a very nice usable plane.


  • Moderators, Category Moderators, Arts Moderators, Sports Moderators Posts: 50,178 CMod ✭✭✭✭magicbastarder


    i would take it with the proviso that we give it another day to see if anyone else would take it - i would hate to take a tool which might get less use than if someone else took it?
    did you ever get a taker?


  • Posts: 3,637 ✭✭✭ [Deleted User]


    did you ever get a taker?

    Gone to a good home via his supportive Mam to a youngster with some bits and pieces handed down by his grandad but missing a plane and a drill of some sort. You have to place your trust with strangers from time to time, so I hope he uses it and enjoys making whatever he manages. Paul Sellers has a lot to answer for it would seem!


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Hammer Time.

    6034073


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  • Posts: 3,637 ✭✭✭ [Deleted User]


    Can’t touch this.

    Handles next week.

    6034073


  • Registered Users, Registered Users 2 Posts: 549 ✭✭✭chillyspoon


    JayZeus wrote: »
    Can’t touch this.

    Hang thine head in shame! .. lol (I'll be humming that all day now)


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Hang thine head in shame! .. lol (I'll be humming that all day now)

    Mission: Accomplished


  • Posts: 3,637 ✭✭✭ [Deleted User]


    For the craic.

    6034073

    Union Mfg. Co. #22 smoothing plane and a #28 fore plane.

    Ready in a week or two.


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    Any makers name on the transitional planes?

    RE the hammer heads

    BP stands for Ball Peen

    W stands for Warrington pattern which is a type of Cross Peen hammer

    Just thought I'd mention that :)


  • Posts: 3,637 ✭✭✭ [Deleted User]


    my3cents wrote: »
    Any makers name on the transitional planes?

    RE the hammer heads

    BP stands for Ball Peen

    W stands for Warrington pattern which is a type of Cross Peen hammer

    Just thought I'd mention that :)

    Union Manufacturing Company was the maker for the transitionals. Very feint impression from the stamp on toe of the soles. The blades have the same mark and the soles have not been trued so likely all original, little used condition.

    I have a full set of Stanley Warrington hammers now, with a couple of duplicates. The Ball Pein’s don’t interest me much, but the small one came with the W4 head so I cleaned it up while I was at it.


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  • Registered Users, Registered Users 2 Posts: 8,050 ✭✭✭cletus


    Good evening folks. I was directed to this thread from the DIY forum.

    I'll go back and read the rest of the thread later, but for the moment I'd like to pose a question.

    I have a number of Stanley planes,cans all of them have paint either on the toe around the knob, or the heel behind the tote, or in some cases both. This is not a splash of paint, the japanning has actually been painted over.

    Question is, how do I remove the paint without damaging the japanning underneath.

    I've included a picture of my no.7 by way of example

    495902.jpg


  • Posts: 3,637 ✭✭✭ [Deleted User]


    I’ve had quite a few planes from schools, usually with some paint on the toe and heel. Unfortunately I can’t suggest any successful method of removing only the paint and not the japanning at the same time. I’ve tried various thinners, paint strippers and different types of abrasives processes like nylon/scotchbrite pads or very fine brass brushes. So far, every attempt results in at least the removal of some of the japanning, if not effectively all of it down to bare iron in the areas I’ve tried.

    The problem seems to be that anything that will remove the paint will also soften the japanning. It’s a tough finish, at least when fresh, but easily compromised with everything from hot water and fairy liquid (seriously) to more obvious ones like Mr. Muscle oven cleaner.

    Best of luck anyway!


  • Registered Users, Registered Users 2 Posts: 8,050 ✭✭✭cletus


    Thanks JayZeus. I had planned on giving each of them a good clean, they're in pretty good nick otherwise. Looks like I'll just have fancy painted planes :D


  • Posts: 3,637 ✭✭✭ [Deleted User]


    A new arrival. An early 1930’s Stanley Bedrock #604.

    Sole lapped and fitted it with a Clifton two piece chipbreaker and a nice Stanley blade.

    The lever cap is a bit later than the plane as I can’t stand looking at the original. I fitted this slightly later one, for now.

    Only an ignorant chimp uses the lever cap end as a screwdriver to loosen the chipbreaker screw. This ones original ‘keyhole’ type nickel plated lever cap is chipped as a consequence and a replacement is mad money. Just get a 12 or 10mm screwdriver, meat heads! :)

    attachment.php?attachmentid=496619&d=1575231306


  • Registered Users, Registered Users 2 Posts: 203 ✭✭imakebiodiesel


    cletus wrote: »
    Good evening folks. I was directed to this thread from the DIY forum.

    I'll go back and read the rest of the thread later, but for the moment I'd like to pose a question.

    I have a number of Stanley planes,cans all of them have paint either on the toe around the knob, or the heel behind the tote, or in some cases both. This is not a splash of paint, the japanning has actually been painted over.

    Question is, how do I remove the paint without damaging the japanning underneath.

    I've included a picture of my no.7 by way of example

    495902.jpg

    Schools often painted planes and chisel handles different colours to avoid sets getting mixed up. Mostly it was oil based gloss that is not easy to remove without damage to the japanning underneath. I have had success with with methyl esters of vegetable oil (biodiesel). just paint it on and and leave if for a couple of days to soften and then scrub with a stiff paintbrush. It may take a few applications where the paint is thickest. I can send you a small bottle to try it if you are interested, I dont want payment for it.


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  • Registered Users, Registered Users 2 Posts: 8,050 ✭✭✭cletus


    Schools often painted planes and chisel handles different colours to avoid sets getting mixed up. Mostly it was oil based gloss that is not easy to remove without damage to the japanning underneath. I have had success with with methyl esters of vegetable oil (biodiesel). just paint it on and and leave if for a couple of days to soften and then scrub with a stiff paintbrush. It may take a few applications where the paint is thickest. I can send you a small bottle to try it if you are interested, I dont want payment for it.

    That's a very kind offer. If you're sure, I'll pm my address to you. I'm happy to at least cover shipping costs


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Some of my late fathers old Moore & Wright dividers and an external caliper. Always cared for but sat on a bench for a couple of years after he passed.

    6034073


  • Posts: 3,637 ✭✭✭ [Deleted User]


    After some work by hand with steel wool, autoglym and ballistol..

    They’re the ones without the black pivots

    6034073


  • Registered Users, Registered Users 2 Posts: 8,050 ✭✭✭cletus


    Interesting. I've a number of dividers and calipers that could use the same treatment. What was your process, and would 3-in-1 oil substitute adequately for the ballistol


  • Posts: 3,637 ✭✭✭ [Deleted User]


    cletus wrote: »
    Interesting. I've a number of dividers and calipers that could use the same treatment. What was your process, and would 3-in-1 oil substitute adequately for the ballistol

    Use CRC rust remover (NOT converter) to de-rust. Do not try using vinegar as it will blacked the steel and leave you with an ugly mess to try to remove. More harm than good.

    Then 0000 grade steel wool with Autosol polish and a terry cloth. Just lots of handwork really at that stage.

    3-in-1 is fine. I like using Ballistol as it's a very light oil and easy to remove excess. But any lightweight or sewing machine oil would be fine.


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Got another nice Thomas Flinn & Co saw today from fleabay. 8" 20TPI, beech handle, brass back and steel bolts. Fugly, but I knew it would be worth a bit of effort.

    6034073

    Dismantled, scrubbed the plate and back with scotchbrite and fairy liquid, rinsed and then into a CRC bath for 5 minutes. Rinse and dried, then a couple of minutes with scotchbrite and oil, then a wash and dry before switching over to Autosol metal polish and yet another scotchbrite pad. Wash, dry, oiled with Ballistol. Stripped the handle and cleaned with 0000 steel wool, then 4 coats of shellac and finally a 0000 rub down and some antique wax. I'll give it a lick with a precision file and it's ready to go.

    6034073


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Anyone else still fixing stuff?

    Picked up a Record 4 1/2 with a chipped rear cheek and in need of some new paint:

    530950.jpeg

    Matched the sides and gave it a fresh coat:

    530951.jpeg


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Here’s another recent restoration, a USA type 15/16 (not quite sure which) Stanley #7 with a corrugated sole and lovely rosewood handles. Well, lovely after they were refinished.

    The sole needed painting as it had lost about 40% of the japanning after a lot of years sitting in a barn covered in absolutely crap, literally.

    530952.jpeg


  • Posts: 3,637 ✭✭✭ [Deleted User]


    Rapier low angle spokeshave, picked up on eBay and needing a total restoration. Stripped it, acid etch primed (it's aluminium bodied) and for a change I painted this with underbody car paint, which actually worked really well!

    530954.jpeg


  • Registered Users Posts: 699 ✭✭✭bamayang


    JayZeus wrote: »
    Rapier low angle spokeshave, picked up on eBay and needing a total restoration. Stripped it, acid etch primed (it's aluminium bodied) and for a change I painted this with underbody car paint, which actually worked really well!

    530954.jpeg

    Do you keep all the planes you restore? You must have some whack of them at this stage. That stanley is a beauty


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  • Posts: 3,637 ✭✭✭ [Deleted User]


    bamayang wrote: »
    Do you keep all the planes you restore? You must have some whack of them at this stage. That stanley is a beauty

    I sell a lot of them, most of the ones I do now. My own set of 'keepers' took years to assemble and while these others are generally very nice tools, they're not better than the stuff I'll keep for the rest of my days.

    I enjoy problem solving, fixing things that others would just put in a corner, or scrap and all for want of a little thought, time and effort. It's a good way to fund some other tool purchases along the way. I bought a pair of Stanley #4's for €8 last Saturday morning and had them cleaned up and sold for €45 each by the time I had my dinner. A wash in the sink, a CRC soak and wipe down, blades onto to the Tormek and a fine jap stone and put them back together. About an hour all in and €5 in materials, all while I listened to the Fine Woodworking podcast. I even reglued a previous break in the tote - The repair is almost invisible when done right.

    Here's the one with the reglued tote:

    530978.JPG

    The tote got a steel wool and wax wipe down before the buyer picked it up - I left it for a while just to be sure the glue was holding right.

    That #7 cost me €50 and a tenner in materials. It'll sell for €150-160 in a week or so when the finish is fully hardened. I'd rather hold on to stuff until it really is as good as it's going to get for a new owner.

    Ta for the interest and questions!


  • Posts: 3,637 ✭✭✭ [Deleted User]


    This one will be painted at the weekend. It was just covered in surface rust, covered. Most of the finish was missing. And someone had drilled out the threads on the boss for the knob, so they could attach a doorknob using a short bolt sort of forced into the bore. Luckily they didn't crack it (the CRC bath shows such things very easily) so I redrilled it using my old Makita and a Wolfcraft drill stand on the kitchen table while herself was at work, then tapped it and fitted a helicoil. Metric, but I picked up a few spares kits from Stanley years back that included both the original BSW (or whatever it is) and Metric rods and barrel nuts. I've since reshaped the crown on the barrel nut, so unless I told you or you took it apart and paid attention, you'd never know. And it's not that difficult either.

    530979.JPG

    A needle file and some scotchbrite makes it a quick and easy correction:

    530981.JPG


  • Registered Users, Registered Users 2 Posts: 49 BackInTown


    Lovely work - Where do you tend to sell them? I'd be interested in keeping an eye on your "stock"


  • Registered Users Posts: 699 ✭✭✭bamayang


    BackInTown wrote: »
    Lovely work - Where do you tend to sell them? I'd be interested in keeping an eye on your "stock"

    I’m the same, they’re beautiful pieces of work!!


  • Posts: 3,637 ✭✭✭ [Deleted User]


    I have almost a waiting list of sorts. I've ended up with a regular pool of fellas who have bought off me before who between them end up buying whatever I might have for sale. The beauty of it is that they don't haggle. They already know what they're going to be getting and why I ask for top whack. It also means I'm happy to put the time and effort into stuff even when I know I won't be keeping it.

    That said, I'm always happy to help someone find a nice tool if I can, so don't be shy to put up a wanted list and I'll keep my eyes open for suitable stuff in my late night browsing sprees!


  • Registered Users Posts: 1 eliana0006


    No 7s are very scarce and good ones even more so. If you are going to look at one for sale bring a 1m steel rule and check the sole for straightness and wind. If its distorted as many Stanleys are they are not much use.. Generally Records are better and Faithfuls Anants and other copies are crap. Make sure there is a decent amount of blade left, a new Stanley replacement blade will cost you €20.
    Good luck

    I want to Learn how to remove rust


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