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Insulating a shed.

  • 12-12-2018 11:08am
    #1
    Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭


    Trying to insulate my 6x8 shed as cheap as possible.

    Im trying to decide between 25mm kingspan which will cost about 150, and foil backed bubble wrap which will cost about 60.

    Has anyone used either?

    I have machine tools out there and are rusting due to condensation and damp. Plus its not very pleasant to be there at this time of year.


Comments

  • Registered Users, Registered Users 2 Posts: 17,289 ✭✭✭✭banie01


    A dehumidifier is more important than insulation at this stage.
    Get the shed as dry as possible before you insulate.
    Do you have any heating in there?
    What is the shed construction?


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    banie01 wrote: »
    A dehumidifier is more important than insulation at this stage.
    Get the shed as dry as possible before you insulate.
    Do you have any heating in there?
    What is the shed construction?

    Its only a timber shed. I keep a 35w heat tube for green houses running 24 hours as keep my timber stock I use fro projects from getting damp. The problem with condensation is when I go out to work in it. . I use a gas camping heater when in there.
    COld steel on my machine tools gets wet as the temp rises. I really need to seal and vent it as well as insulate.


  • Registered Users, Registered Users 2 Posts: 34,216 ✭✭✭✭listermint


    So wait....


    Your drying timber stock in the shed... And you want to keep condensation at bay.


    Take a step back for a second..


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    listermint wrote: »
    So wait....


    Your drying timber stock in the shed... And you want to keep condensation at bay.


    Take a step back for a second..

    No. Im not drying anything. I want to keep it dry. I buy expensive exotic seasoned woods for projects.


  • Registered Users, Registered Users 2 Posts: 27,370 ✭✭✭✭GreeBo


    Its only a timber shed. I keep a 35w heat tube for green houses running 24 hours as keep my timber stock I use fro projects from getting damp. The problem with condensation is when I go out to work in it. . I use a gas camping heater when in there.
    COld steel on my machine tools gets wet as the temp rises. I really need to seal and vent it as well as insulate.

    It sounds like venting is the biggest issue, if you are condensation problems.
    Are you 100% sure the shed is weather tight or is there water getting in somewhere?


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  • Registered Users, Registered Users 2 Posts: 34,216 ✭✭✭✭listermint


    GreeBo wrote: »
    It sounds like venting is the biggest issue, if you are condensation problems.
    Are you 100% sure the shed is weather tight or is there water getting in somewhere?

    Or the timber is fully seasoned.


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    Its a shiplap shed. There are holes everywhere. No water gets in.

    Just wondering if any of ye have experience in insulating them.


  • Registered Users, Registered Users 2 Posts: 27,370 ✭✭✭✭GreeBo


    Its a shiplap shed. There are holes everywhere. No water gets in.

    Just wondering if any of ye have experience in insulating them.

    They are not really designed to be retro-insulated (or insulated at all really...)

    Insulating it when there is already a moisture problem from an unknown source is going to make a smelly, gooey mess tbh.

    You need to address where the moisture is coming from first.

    If its a plain old shiplap then depending on how old and how well maintained, the timbers are probably soaked most of the time anyway. Just insulating behind this is going to cause mould.


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    I don't agree with ventilating it. You're better off sealing it up and using a dehumidifier draining to a big tank or through the wall to outside.. There's no one living in it, so there shouldn't be a constant source of moisture.

    Regarding heating, your 35W is going to do nothing. Even if the shed was air tight, conduction losses through the walls and roof are going to be more than that.

    A dessicant dehumidifier will also heat the space.

    I would re-think your budget. How much are your tools worth to you?


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    Lateral thinking. Put the tools and timber in something like this.

    http://www.carcovershop.co.uk/airchamber-protection.asp


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  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    The tools would benefit from a coating of wax https://www.axminster.co.uk/axminster-machine-wax-400g-101582

    I'm insulating a shed atm. Its shiplap backed with Tuverk so I'm filliing between the uprights with glass fiber and then putting 6mm plywood over the lot. Roof needs some extra work and some additional timber before I can do the same.

    The problem is the door its just full of gaps around the edges so I have a massive old thick curtain on the inside.

    One shed already done this was an it works reasonable well.


  • Registered Users, Registered Users 2 Posts: 22,584 ✭✭✭✭Steve


    The problem with condensation is when I go out to work in it. . I use a gas camping heater when in there.

    The gas heater is likely the source of the moisture, try an electric fan heater instead.

    As was said already, ventilation is your friend.

    If you are going to insulate, pur a moisture proof membane on the warm side - in winter this will be the inside. Also allow somewhere for any moisture in the insulation to escape (i.e. ventilation).

    Fully sealing the enclosed space will just cause more mold and rust.


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    Isn't it cheaper to dehumidify a sealed space than to heat a ventilated space?


  • Registered Users, Registered Users 2 Posts: 396 ✭✭M.T.D


    If you use a gas heater in a cold room you will get condensation on any cold surface. It will show more on cold metal.
    Dump the gas heater and get an electric one.

    When I was using a shed as a work room and wanted it to be "cosier" I did a temporary (2+ years until I moved) insulation job.
    I used 2 layers of packaging bubble wrap, big bubbles, not foil backed, came in a big roll from Viking. Just stapled to frames Then chipboard over that. The chipboard made the whole structure much more rigid.
    I used bubble wrap and hardboard on the roof/ceiling.
    For the door, original door with a layer of plastic and chipboard screwed inside.With some extra timber around the frame for doorstop and draft proofing. I Had a 2nd hand double glazed house window that I fitted for light and ventilation.


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    M.T.D wrote: »
    If you use a gas heater in a cold room you will get condensation on any cold surface. It will show more on cold metal.
    Dump the gas heater and get an electric one.

    When I was using a shed as a work room and wanted it to be "cosier" I did a temporary (2+ years until I moved) insulation job.
    I used 2 layers of packaging bubble wrap, big bubbles, not foil backed, came in a big roll from Viking. Just stapled to frames Then chipboard over that. The chipboard made the whole structure much more rigid.
    I used bubble wrap and hardboard on the roof/ceiling.
    For the door, original door with a layer of plastic and chipboard screwed inside.With some extra timber around the frame for doorstop and draft proofing. I Had a 2nd hand double glazed house window that I fitted for light and ventilation.

    Thanks you everyone for the tips.

    This is what im after.

    Did you find much improvement in the comfort of the shed?


  • Registered Users, Registered Users 2 Posts: 396 ✭✭M.T.D


    Made a huge difference.
    Small blow heater used to warm the place quickly.
    Moved my office in there one Christmas, to free up room in the house, and never moved it back.
    Remember to insulate the floor.


  • Registered Users, Registered Users 2 Posts: 12,887 ✭✭✭✭Calahonda52


    As noted earlier, the sources of moisture in the air in the shed are
    you
    the gas heater: big source
    some from the timer, maybe



    depending on the value/portability of the tools: make an insulated box for them and keep it heated, maybe a devimat
    unless the tools are kept at a higher temp than the dewpoint, then moisture will condense out.
    http://www.dpcalc.org/

    “I can’t pay my staff or mortgage with instagram likes”.



  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    I reckon the moisture is coming from
    1. gas heater
    2. humid outside air blowing through the gaps
    3. human lungs/breath while working in the shed.


    I'd suggest lining the shed with a breather membrane instead of insulating it.
    Don't add ventilation, but do install a dehumidifier draining through a hole to the outside (will require an electricity supply, but you have that already for the 35W heater) Net result should be a lower ESB bill.


    Also, orienting the window towards the south will help (picks up solar gain)
    if the shed is empty it is quite easy to shift or rotate it small distances using a long lever or crow bar. That might also require shifting the blocks around under it.


  • Registered Users, Registered Users 2 Posts: 27,370 ✭✭✭✭GreeBo


    recedite wrote: »
    I'd suggest lining the shed with a breather membrane instead of insulating it.
    Don't add ventilation, but do install a dehumidifier draining through a hole to the outside (will require an electricity supply, but you have that already for the 35W heater) Net result should be a lower ESB bill.

    What will a breathable membrane do to help condensation in this scenario? (without insulation)


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    GreeBo wrote: »
    What will a breathable membrane do to help condensation in this scenario? (without insulation)

    The membrane stops drafts any half decent shed will have one in place on the frame under the timber cladding. If there is one already a second one will create an air gap which should help keep the shed warmer. If there is no membrane under the cladding then putting one on the inside will just cut out the drafts.

    Its breathable so your shed doesn't rot from the inside out. Any non breathable membrane will stop and collect moisture that can rot the timber.


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  • Registered Users, Registered Users 2 Posts: 27,370 ✭✭✭✭GreeBo


    my3cents wrote: »
    The membrane stops drafts any half decent shed will have one in place on the frame under the timber cladding. If there is one already a second one will create an air gap which should help keep the shed warmer. If there is no membrane under the cladding then putting one on the inside will just cut out the drafts.
    Stopping air movement/drafts when you have a condensation problem is probably not wise...

    Also the air gap between two breathable membranes isnt going to add any meaningful insulating benefit.
    Its breathable so your shed doesn't rot from the inside out. Any non breathable membrane will stop and collect moisture that can rot the timber.
    The shed will rot if you condensation on the inside and a barrier stopping air movement.

    You need to remove the cause of the excess moisture.


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    As well as stopping the humid outdoor air blowing through, if used in conjunction with a dehumidifier a breather membrane can help retain the dehumidified air inside the shed.


    There's not much point trying to heat a shed 24/7 when what you really want is a dry shed. For the short time you are in there, just heat it with a plug-in electric heater from power city. It will heat up very quickly.



    If the shed is not heated 24/7 then the insulation is a waste of money and effort.


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    I don't understand the logic of combining a dehumidifier with a vapour permeable membrane.


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    Lumen wrote: »
    I don't understand the logic of combining a dehumidifier with a vapour permeable membrane.
    Purely in theoretical terms, you have a point.
    I'm thinking more in practical terms, for a shed. There is going to be more vapour coming in from gaps in the floor and the door than through the membrane. The dehumidifier can deal with that.


    If you line the shed with plastic, there is going to be condensation and water droplets on that plastic somewhere, collecting and soaking into the adjacent timber. And that's where the rot will begin. There is always some small tear, or overlap, or nail hole.


    Droplets just will not accumulate on a breather membrane, but it still keeps out most of the (humid) draughts and contains the dehumidified air inside the shed.


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    Yeah, it just seems that the only way you're going to prevent dew inside an unheated shed is by having it sufficiently air tight and vapour impermeable so that the atmosphere inside is dry enough to avoid the day/night dew cycle. You're aiming for consistently lower absolute humidity than outside.

    Air tight floor is easy, glued T&G OSB will do that. The door is a bit harder.


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    Lumen wrote: »
    Yeah, it just seems that the only way you're going to prevent dew inside an unheated shed is by having it sufficiently air tight and vapour impermeable so that the atmosphere inside is dry enough to avoid the day/night dew cycle. You're aiming for consistently lower absolute humidity than outside.

    Air tight floor is easy, glued T&G OSB will do that. The door is a bit harder.

    The starting point here is a shed that is just cladding on a framework. Anything non permeable up against the wood is going to cause rot.


  • Registered Users, Registered Users 2 Posts: 1,531 ✭✭✭hesker


    Lumen wrote: »
    Air tight floor is easy, glued T&G OSB will do that.

    I think there is plenty of evidence against this. Depends on the origin and thickness of the OSB


  • Registered Users, Registered Users 2 Posts: 34,216 ✭✭✭✭listermint


    There is an obvious solution to this. Do all your work in the Kitchen.


  • Registered Users, Registered Users 2 Posts: 1,531 ✭✭✭hesker


    Lumen wrote: »
    Air tight floor is easy, glued T&G OSB will do that.

    I think there is plenty of evidence against this. Depends on the origin and thickness of the OSB


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  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    hesker wrote: »
    I think there is plenty of evidence against this. Depends on the origin and thickness of the OSB

    Interesting. Maths time...

    4.5sqm of 18mm OSB3 flooring with permeability of 0.38m3/m2/h at +50pa is going to let through 1.7m3 of air an hour containing 13g of water @ 100% RH @ 10C. So that's 320ml in 24 hours. But 50pa is only the test pressure, in reality it's going to be far less than that, and you only need to bring the humidity down enough to avoid condensation.

    So I don't think dehumidifying an OSB3-lined shed is going to pose much of a challenge to a decent humidifier.

    Losses from the door and walls are going to much higher.


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    listermint wrote: »
    There is an obvious solution to this. Do all your work in the Kitchen.
    If it wasn't for "her" ;)


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    Lumen wrote: »
    Interesting. Maths time...

    4.5sqm of 18mm OSB3 flooring with permeability of 0.38m3/m2/h at +50pa is going to let through 1.7m3 of air an hour containing 13g of water @ 100% RH @ 10C. So that's 320ml in 24 hours. But 50pa is only the test pressure, in reality it's going to be far less than that, and you only need to bring the humidity down enough to avoid condensation.

    So I don't think dehumidifying an OSB3-lined shed is going to pose much of a challenge to a decent humidifier.

    Losses from the door and walls are going to much higher.
    Your OSB lining is acting like a harder wearing (and harder to install) breather membrane. It would be a good job though, combined with the dehumidifier.


  • Registered Users, Registered Users 2 Posts: 1,531 ✭✭✭hesker


    Lumen wrote: »
    Interesting. Maths time...

    I have no real interest in this thread. Only picking up on the point re OSB.

    Your maths is dependant on the permeability rating. Does OSB come with a certified permeability. Evidence on the web is that it is highly variable and some of that evidence comes from case studies here.


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    hesker wrote: »
    I have no real interest in this thread. Only picking up on the point re OSB.

    Your maths is dependant on the permeability rating. Does OSB come with a certified permeability. Evidence on the web is that it is highly variable and some of that evidence comes from case studies here.

    Some of it does, e.g. of this list of Smartply OSB3...

    https://mdfosb.com/en/smartply/downloads

    the only one I could find with air permeability numbers was the Propassiv product:

    https://mdfosb.com/assets/uploads/downloads/SMARTPLY-PROPASSIV.pdf

    ...which isn't something I've come across in my local builders providers and appears to be about twice the price:

    https://www.mcdonoghdirect.ie/smart-osb-plywood-c102x3405233

    I was taking my OSB3 numbers from an empirical study here:

    https://www.researchgate.net/publication/270287114_Air_permeation_rate_of_oriented_strand_boards_OSB3_and_OSB4

    Note: the numbers in that study for ordinary OSB3 are MUCH higher than the ProPassiv, 0.38 vs <0.005.


  • Registered Users, Registered Users 2 Posts: 1,531 ✭✭✭hesker


    Lumen wrote: »
    Some of it does, e.g. of this list of Smartply OSB3...

    https://mdfosb.com/en/smartply/downloads

    the only one I could find with air permeability numbers was the Propassiv product:

    https://mdfosb.com/assets/uploads/downloads/SMARTPLY-PROPASSIV.pdf

    ...which isn't something I've come across in my local builders providers and appears to be about twice the price:

    https://www.mcdonoghdirect.ie/smart-osb-plywood-c102x3405233

    I was taking my OSB3 numbers from an empirical study here:

    https://www.researchgate.net/publication/270287114_Air_permeation_rate_of_oriented_strand_boards_OSB3_and_OSB4

    Note: the numbers in that study for ordinary OSB3 are MUCH higher than the ProPassiv, 0.38 vs <0.005.

    Yes the Propassiv stuff is certified but not easy to obtain. I could not get a local builders providers to stock some for me. I even tried to get the agent to leverage but no use. You’d need to be doing a whole house.

    The regular OSB is variable from what I have read of studies done and OSB3 is more permeable than the others iirc.


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  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny




  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen



    I'd say almost all the gains from that foil covered bubble wrap are from air tightness rather than insulation. Reflective coatings are snake oil since radiation losses are negligible, and you need thickness for conductive insulation.


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    Lumen wrote: »
    I'd say almost all the gains from that foil covered bubble wrap are from air tightness rather than insulation. Reflective coatings are snake oil since radiation losses are negligible, and you need thickness for conductive insulation.

    Did you not hear.

    He said its very special bubble wrap. :D


  • Registered Users, Registered Users 2 Posts: 31,220 ✭✭✭✭Lumen


    Did you not hear.

    He said its very special bubble wrap. :D

    It's argon-filled, right? :D


  • Closed Accounts Posts: 9,764 ✭✭✭my3cents


    Lumen wrote: »
    It's argon-filled, right? :D

    And still gas tight when you put a staple through the bubbles.


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  • Registered Users, Registered Users 2 Posts: 27,370 ✭✭✭✭GreeBo


    Draft tight, which is the issue in most cases anyway


  • Registered Users, Registered Users 2 Posts: 1,090 ✭✭✭dok_golf


    Sorry to jump in on this thread, but, with a steel shed, do you need to put vapour barrier between the steel and the insulation?


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    dok_golf wrote: »
    Sorry to jump in on this thread, but, with a steel shed, do you need to put vapour barrier between the steel and the insulation?
    If it was me, I'd prefer to be able to see the steel, and keep an eye on it.
    But if you're going to insulate it, the general principle is to put a vapour barrier on the warm side of the insulation.


  • Registered Users, Registered Users 2 Posts: 1,090 ✭✭✭dok_golf


    The shed is for drying furniture after spraying. The interior side of the insulation boards will have 1000-1200 gauge plastic on it anyway. When we built our timber frame house, we had to put vapour barrier across the studs ( after putting in the rockwool insulation ) so that it ran along the back of the plaster boards. Just wondering if the same theory would be appropriate here.


  • Closed Accounts Posts: 13,992 ✭✭✭✭recedite


    dok_golf wrote: »
    The shed is for drying furniture after spraying. The interior side of the insulation boards will have 1000-1200 gauge plastic on it anyway. When we built our timber frame house, we had to put vapour barrier across the studs ( after putting in the rockwool insulation ) so that it ran along the back of the plaster boards. Just wondering if the same theory would be appropriate here.
    Reason for your TF walls being like that is that if water vapour passed through the rockwool it would reach its "dew point" on the cold (exterior) side of the insulation, and collect there as condensation.
    But TF walls also have a ventilated cavity between the timber stud wall and the outer leaf wall. Your steel shed would not have that. So if dampness got between the steel and the insulation somehow, how would it dry out? Would the steel be rusting away, on its interior surface, out of sight?
    A shed is a shed, its not really designed to be insulated.


    Because of your paint fumes, you probably need ventilation there, and not a dehumidifier. Maybe the best solution is a low wattage heat source combined with a throughput of air. So if the door is already a bit draughty, install a small vent at the far end.

    Shed would not warm up because no insulation. However the small amount of heat would change the "relative humidity" of the air inside, ie the air would tend to dry out the contents of the shed more than unheated air. The heat would only need to be switched on in damp or humid weather.
    In principle then, the small bit of heat is not to make the shed warm, it is to increase the water carrying capacity of the air inside the shed.


  • Registered Users, Registered Users 2 Posts: 1,922 ✭✭✭dashcamdanny


    Massive difference. Got a little shop heater from screwfix and a 25m roll of foil bubble wrap for 50 euro.

    Toasty.. And my equipment and materials are warm and dry.

    IMG-20190102-140355368.jpg


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