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Immersion

  • 25-04-2013 10:19am
    #1
    Registered Users, Registered Users 2 Posts: 10


    I have an immersion heater tripping an RCD. I have measured the resistance between earth and the two elements and between the 2 elements (20ohms and 30ohms and open circuit respectively) I have by passed the switch and reset the RCD it still trips. The immersion is the only circuit on the MCB (which is not tripping) I have turned off the Immersion reset the RCD which does not trip until I hit either the on/off or bath/sink switch. Any ideas?????????


«1

Comments

  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    hmm what are you testing with ? a multimeter?

    what did you bypass?


    the first thing you do is confirm whether the immersion is faulty

    if not you can check for faults in the fixed wiring, rcd etc.


  • Registered Users, Registered Users 2 Posts: 10 KOWBUOY


    Yea a multimeter on low ohms. I bypassed the isolation switch next to the water cylinder incase it was faulty. The rcd controls a number of other circuits and they are fine. The mystery thickens ?????


  • Registered Users, Registered Users 2 Posts: 10 KOWBUOY


    PS the elements appear fine


  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    you can 't confirm anything with the multimeter unfortunately


    except for heater resistance and stat continuity

    you need a megger


  • Registered Users, Registered Users 2 Posts: 10 KOWBUOY


    Why a megger to test what ?


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  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    what?


  • Registered Users, Registered Users 2 Posts: 10 KOWBUOY


    you can 't confirm anything with the multimeter unfortunately


    except for heater resistance and stat continuity

    you need a megger

    What would a megger do that a multi meter cannot,(im not being smart i genuinely dont know) Surely the only things I need to measure are heater/element resistance and stat continuity, no?


  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    no the megger tests for insulation faults at a higher voltage


  • Registered Users, Registered Users 2 Posts: 431 ✭✭Diggerdunne


    maybe the immersion is leaking a little to earth that is putting the RCD over its 30ma limit... you cud put the immersion on its own rcbo and see if it still trips.....
    other appliances in the house cud also be leaking a little to earth and the immersion is the one thats putting it over the edge...


  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    maybe the immersion is leaking a little to earth that is putting the RCD over its 30ma limit... you cud put the immersion on its own rcbo and see if it still trips.....
    other appliances in the house cud also be leaking a little to earth and the immersion is the one thats putting it over the edge...

    i don't think he should do that if he's having difficulty troubleshooting tbh


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  • Registered Users, Registered Users 2 Posts: 431 ✭✭Diggerdunne


    I agree but get an electrician to do it 4 him...


  • Registered Users, Registered Users 2 Posts: 2,637 ✭✭✭brightspark


    It's odd he is working on two immersions?

    I'm guessing he's either an apprentice doing homework, or else just a troll.


  • Registered Users, Registered Users 2 Posts: 378 ✭✭frankmul


    The op stated that he was getting 20 & 30 ohms resistance between the elements and earth in their original post. Is that not the problem, shouldn't here be a very high resistance to earth? Something is shorting to earth!


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    frankmul wrote: »
    The op stated that he was getting 20 & 30 ohms resistance between the elements and earth in their original post. Is that not the problem, shouldn't here be a very high resistance to earth? Something is shorting to earth!

    I'd say he meant 20 ohms for bath element resistance, and 30 for sink. For 3 and 2 kw they would be 17 and 26 ohms respectively. And open circuit for each element to earth.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    you can 't confirm anything with the multimeter unfortunately


    except for heater resistance and stat continuity

    you need a megger

    A multimeter will usually show up earth faults on immersions. But the op said they had the multimeter on low ohms settings. An earth fault of 6k ohms live to earth as an example, would trip an RCD. The low ohms setting will show anything above 200 ohms as open circuit on my one. Or at least out of range, which the op might assume means open circuit or very high ohms, as expected from element terminals to earth.

    It needs to have its range put in the high ranges, and reduced from each range that shows a reading, or increased from the low ranges that show open circuit , to get decent readings. Not just a low range setting reading showing open circuit, and take that as meaning no earth fault.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    It's odd he is working on two immersions?

    I'm guessing he's either an apprentice doing homework, or else just a troll.

    2 elements I think he is saying.

    Edit
    . 2 immersion jobs in different threads maybe?


  • Registered Users, Registered Users 2 Posts: 2,637 ✭✭✭brightspark


    Yes Bruthal he has another thread

    http://www.boards.ie/vbulletin/showthread.php?t=2056934543

    The 20 and 30 ohm values make me think it is an exercise. But it's a long time since I did my exams so I can't be sure.


  • Registered Users, Registered Users 2 Posts: 212 ✭✭dupeters


    Sounds likeone of the immersion coils is down to earth under load.
    A MULTI METER WILL NOT FIND THIS TYPE OF FAULT ON LOW OHMS SETTING
    I would get a megger and do an insulation resistance test on both coils to earth.From what i have read already you are not familiar with a megger so i would call a spark.
    Or you could just change the immersion coils ,you already know the immersion is causing the problem.TURN OFF THE RCD FIRST THO!!


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    Yes Bruthal he has another thread

    http://www.boards.ie/vbulletin/showthread.php?t=2056934543

    The 20 and 30 ohm values make me think it is an exercise. But it's a long time since I did my exams so I can't be sure.

    Yea if measured with multimeter it will be 17 and 26 probably. 20 and 30 is very sort of rounded up alright.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    dupeters wrote: »
    sounds like the immersion coil is down to earth under load.
    A MULTI METER WILL NOT FIND THIS TYPE OF FAULT
    Really? You can say that beyond all doubt?

    If a multimeter can accurately measure megaohm resistors, chances are it can detect a 17 ohm heating element in contact with its copper jacket, even if only due to moisture into split in element.

    Also, you said the op has already shown the immersion is causing the problem, and try changing the elements. But an item tripping an RCD does not prove that is the faulty item. It probably is, but its not proven.

    Edit I see you said the multimeter won't find this fault on low ohms setting. Yea your right there, I did,t see that bit


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  • Registered Users, Registered Users 2 Posts: 212 ✭✭dupeters


    I dont know brutal.
    From experience i know that you need voltage to find certain earth faults.
    a low ohm meter will not find a fault better than a decent insulation resistance meter any day of the week(even weekends)
    i have had faults that would only arise under applied voltage.Put an ordinary ohm meter on the fault and it wouldn't even read low.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    dupeters wrote: »
    I dont know brutal.
    From experience i know that you need voltage to find certain earth faults.
    a low ohm meter will not find a fault better than a decent insulation resistance meter any day of the week(even weekends)
    i have had faults that would only arise under applied voltage.Put an ordinary ohm meter on the fault and it wouldn't even read low.

    Yes, I didn't see your mention of the low ohms setting on multi meter. I edited last post.

    On earth faults where there is contact, even if fairly high resistance contact, a multimeter will show it. Water based elements will show them. But not usually on low ohms settings as I said myself earlier, and you say yourself.

    A meggar is a better fault finder because it has high voltage obviously, because the voltage they operate at can show faults when there is no direct contact, such as a nail through a twin and earth that is not quite touching both conductors, because the voltage can jump or break down the much weakened insulation.

    But the nature of faults on elements that cause RCD trips, will usually show on multimetets, but often not on low ohm settings


  • Registered Users, Registered Users 2 Posts: 1,433 ✭✭✭Dotsie~tmp


    Experience tells me some element earth faults only occur as the element begins to heat up, expand and allow water to enter. Disconnect the elements from the switch and if it holds it needs replacing.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    Dotsie~tmp wrote: »
    Experience tells me some element earth faults only occur as the element begins to heat up, expand and allow water to enter. Disconnect the elements from the switch and if it holds it needs replacing.

    The type of fault that causes that delayed trip can be down to how far along the element the fault is. If water gets in, the nearer to the neutral end it is, the less leakage current there is.

    But elements usually trip rcd's long before the outer copper jacket fails, and is due to the element conductor failing with open circuit, then beginning to arc, and this burning reaches the inside of the copper jacket through the mineral type insulation. This can have a delayed tripping too, each time the RCD is reset.

    Immersions not on rcd's were often seen with outer copper jacket split wide open and still staying on, with inner element conductor completely exposed to the water.


  • Registered Users, Registered Users 2 Posts: 10 KOWBUOY


    Thanks eveyone. Cheers digger that worked


  • Closed Accounts Posts: 699 ✭✭✭mikehammer67


    KOWBUOY wrote: »
    Thanks eveyone. Cheers digger that worked

    what worked?


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    what worked?

    Probably put immersion on its own RCbo. Cumulative leakage possibly.


  • Registered Users, Registered Users 2 Posts: 212 ✭✭dupeters


    Bruthal wrote: »
    Probably put immersion on its own RCbo. Cumulative leakage possibly.

    If that is true i would still change the immersion as the leakage can only get worse. is he not just prolonging the inevitable??
    The old rcd saw this fault and tripped for a reason (cumulative or not). i have never known an earth fault to improve only worsen with time.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    dupeters wrote: »
    If that is true i would still change the immersion as the leakage can only get worse. is he not just prolonging the inevitable??
    But if it works fine now if its on its own rcbo, why replace now?

    Most if not all circuits have leakage to some degree, although usually infinitely small in most cases. But elements will have some small leakage.

    Put enough circuits onto a single RCD, and the nuisance tripping risk increases, even with normally operating devices.

    The old rcd saw this fault and tripped for a reason (cumulative or not). i have never known an earth fault to improve only worsen with time.
    No, it saw a cumulative leakage of over 30ma, assuming the RCD itself is OK.

    If the immersion now works on the rcbo, its fine to use IMO. Why change it?

    Maybe other items were leaking 25ma, and switching on immersion added another 5. What then, replace everything in the house?


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  • Registered Users, Registered Users 2 Posts: 212 ✭✭dupeters


    Maybe bruthal,
    but what if it the element has a fault of 28mA? And it was causing the rcd to trip? along with say 3mA of cumulative?
    Adding it to its own rcbo would be ok for now.

    i think for safety sake (and because it is a cheap purchase/remidy) that changing the whole immersion coil would be the right way to continue.
    I know if it was my house with my kids using hot water every day i couldn't sleep knowing my immersion had a fault which i had not repaired but transferred to another device?


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    dupeters wrote: »
    Maybe bruthal,
    but what if it the element has a fault of 28mA? And it was causing the rcd to trip? along with say 3mA of cumulative?
    Adding it to its own rcbo would be ok for now.
    I really don't get your line of thinking. To change an element that is not tripping an rcbo simply because it might in the future is pointless.
    i think for safety sake (and because it is a cheap purchase/remidy) that changing the whole immersion coil would be the right way to continue.
    I know if it was my house with my kids using hot water every day i couldn't sleep knowing my immersion had a fault which i had not repaired but transferred to another device?

    If it is not tripping an rcbo, and is earthed properly, it is fine. There is no danger. If that concerns you that badly, you should avoid using all electrical devices.

    Something leaking 30ma has a leakage impedance of 7666 ohms. Too high to be of much danger.


  • Registered Users, Registered Users 2 Posts: 84 ✭✭Helpmefarm


    Try isolating one element at a time both live and netural needs to be disconnected and find which element has the fault and use the good one to keep you going! New immersions not expensive as cheap as a seperate rcbo and ya wont need an expensive electrican like me!


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    Helpmefarm wrote: »
    Try isolating one element at a time both live and netural needs to be disconnected and find which element has the fault and use the good one to keep you going! New immersions not expensive as cheap as a seperate rcbo and ya wont need an expensive electrican like me!

    He might need an expensive plumber though.


  • Registered Users, Registered Users 2 Posts: 324 ✭✭Gr1f


    Hi guys, any idea where i can get an Immersion Element for decent price in Dublin/Bray? Mine's gone.


  • Registered Users, Registered Users 2 Posts: 56 ✭✭LooksLikeRain


    Eurosales in sandyford usually have them in stock


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  • Moderators, Home & Garden Moderators, Technology & Internet Moderators, Regional East Moderators Posts: 12,655 Mod ✭✭✭✭2011


    Gr1f wrote: »
    Hi guys, any idea where i can get an Immersion Element for decent price in Dublin/Bray? Mine's gone.
    Chadwicks and Heat Merchants in Bray.


  • Registered Users, Registered Users 2 Posts: 2,075 ✭✭✭Cerco


    You could also try the wholesalers facing Chadwickes on Boghall Rd. - used to T.R. Reilly I think.


  • Registered Users, Registered Users 2 Posts: 324 ✭✭Gr1f


    Gr1f wrote: »
    Hi guys, any idea where i can get an Immersion Element for decent price in Dublin/Bray? Mine's gone.

    Got one and all fixed after much swearing and gnashing of teeth.


  • Registered Users, Registered Users 2 Posts: 51 ✭✭kingden2006


    if you know which circuit it is just bell the cable out using your multimeter from your fuse board to your immersion,that will tell you wether or not there is a break in the cable or not,but you are much better of using an insulation resistance meter/megger,because sometimes if the cable is broke using a multimeter you"ll still get continuity because it"s not completely broken,thats why you should use a megger.
    also if you already have an mcb you only need and rcd not an rcbo.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    if you know which circuit it is just bell the cable out using your multimeter from your fuse board to your immersion,that will tell you wether or not there is a break in the cable or not,but you are much better of using an insulation resistance meter/megger,because sometimes if the cable is broke using a multimeter you"ll still get continuity because it"s not completely broken,thats why you should use a megger.
    also if you already have an mcb you only need and rcd not an rcbo.

    A multimeter would show up open circuits better than the higher voltage meggar, particularly where the open circuit gap is microscopic.


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  • Closed Accounts Posts: 8,585 ✭✭✭jca


    I'd say its leaking to earth when under mains voltage. I wouldn't take any chances with an Immersion.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    jca wrote: »
    I'd say its leaking to earth when under mains voltage. I wouldn't take any chances with an Immersion.

    What chances are being taken? If its an earth fault, RCD trips. Even in the days before RCDs I often seen elements which had split, so the actual element conductor was into the water. Still no serious danger despite the automatic assumptions of water and electricity = doom.


  • Registered Users, Registered Users 2 Posts: 51 ✭✭kingden2006


    yes your right there bruthal


  • Closed Accounts Posts: 8,585 ✭✭✭jca


    Bruthal wrote: »
    What chances are being taken? If its an earth fault, RCD trips. Even in the days before RCDs I often seen elements which had split, so the actual element conductor was into the water. Still no serious danger despite the automatic assumptions of water and electricity = doom.
    Its tripping the RCD. Replace it, End of.
    Elements exposed to the water:eek: What did you do?? Put a tuppence piece in place of the ceramic fuse.... A tidy merchant...


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    jca wrote: »
    Its tripping the RCD. Replace it, End of.
    I always have to laugh at that "end of" phrase, as if it means infallibility on the users part. Would you replace an immersion that is tripping an RCD if it was a neutral touching an earth in the switch for example? Or under the immersion cover itself? No simple tests, just replace?

    More often than not, they do need replacing, but I like to test and confirm, rather than just replace without question.
    Elements exposed to the water:eek: What did you do?? Put a tuppence piece in place of the ceramic fuse.... A tidy merchant...

    And what do you do when a fuse blows, replace the immersion?


  • Closed Accounts Posts: 8,585 ✭✭✭jca


    Bruthal wrote: »
    I always have to laugh at that "end of" phrase, as if it means infallibility on the users part. Would you replace an immersion that is tripping an RCD if it was a neutral touching an earth in the switch for example? Or under the immersion cover itself? No simple tests, just replace?

    More often than not, they do need replacing, but I like to test and confirm, rather than just replace without question.



    And what do you do when a fuse blows, replace the immersion?
    Obviously after doing wiring checks and the wiring is perfect, the RCD keeps tripping/the fuse keep blowing when re-connected to the immersion, yep, replace the immersion...end of.


  • Closed Accounts Posts: 13,422 ✭✭✭✭Bruthal


    jca wrote: »
    Obviously after doing wiring checks and the wiring is perfect, the RCD keeps tripping/the fuse keep blowing when re-connected to the immersion, yep, replace the immersion...end of.

    A right, thats a different "end of" than...
    Its tripping the RCD. Replace it, End of.

    Obviously, from the sound of it, you have not experienced split immersion failures. They were common enough in failures before RCDs were used on immersions. Immersion element open circuits inside casing, and arcs across the tiny opening, burning the mineral insulation, eventually splitting the copper jacket.

    With no RCD to trip from earth fault, they continued working with the owner oblivious except that the water heated slower, if at all, with some current flowing into the water and onto the element casing. It could clearly be heard, as instead of a clean buzzing sound, (2 different tones for bath and sink if you put ear to cylinder when its on), it would make a distinctive sizzling sound, as the element conductor was exposed to the water.

    And fuses didnt really blow with the above, as it was usually far enough from the live end of the element that the element conductor resistance was high enough to not blow fuses. The resistance of the bath element is about 18 ohms, so if the failure was half way along or more toward the neutral end, that would be 9 ohms, not enough to blow a 20 amp fuse, especially when the element conductor probably didnt contact the copper jacket, or if it did, it was not good contact, it often just ended up exposed to the water.


  • Closed Accounts Posts: 8,585 ✭✭✭jca


    Bruthal wrote: »
    A right, thats a different "end of" than...

    Obviously, from the sound of it, you have not experienced split immersion failures. They were common enough in failures before RCDs were used on immersions. Immersion element open circuits inside casing, and arcs across the tiny opening, burning the mineral insulation, eventually splitting the copper jacket.

    With no RCD to trip from earth fault, they continued working with the owner oblivious except that the water heated slower, if at all, with some current flowing into the water and onto the element casing. It could clearly be heard, as instead of a clean buzzing sound, (2 different tones for bath and sink if you put ear to cylinder when its on), it would make a distinctive sizzling sound, as the element conductor was exposed to the water.

    And fuses didnt really blow with the above, as it was usually far enough from the live end of the element that the element conductor resistance was high enough to not blow fuses. The resistance of the bath element is about 18 ohms, so if the failure was half way along or more toward the neutral end, that would be 9 ohms, not enough to blow a 20 amp fuse, especially when the element conductor probably didnt contact the copper jacket, or if it did, it was not good contact, it often just ended up exposed to the water.
    One of the reasons not to ignore RCD/ELCB trips especially regarding the Immersion. It happened in the Fathers place back in the 70's on the bath element. The whole cylinder was delivering mild shocks to myself and the brother much to our amusement. The aul lad wasn't so impressed and he fixed it in typical miserly 70's style. Yep you've guessed it....He disconnected the bath element and it was sink only:pac::pac: For the next 20 years:D Oh yea a grand sparing man...


  • Registered Users, Registered Users 2 Posts: 686 ✭✭✭DieselPowered


    you need a megger

    Which megger is needed for this type of troubleshooting?


  • Closed Accounts Posts: 8,585 ✭✭✭jca


    Which megger is needed for this type of troubleshooting?
    I think you need to replace it;);)


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