Advertisement
If you have a new account but are having problems posting or verifying your account, please email us on hello@boards.ie for help. Thanks :)
Hello all! Please ensure that you are posting a new thread or question in the appropriate forum. The Feedback forum is overwhelmed with questions that are having to be moved elsewhere. If you need help to verify your account contact hello@boards.ie
Hi all! We have been experiencing an issue on site where threads have been missing the latest postings. The platform host Vanilla are working on this issue. A workaround that has been used by some is to navigate back from 1 to 10+ pages to re-sync the thread and this will then show the latest posts. Thanks, Mike.
Hi there,
There is an issue with role permissions that is being worked on at the moment.
If you are having trouble with access or permissions on regional forums please post here to get access: https://www.boards.ie/discussion/2058365403/you-do-not-have-permission-for-that#latest

Offcuts - the general chat thread

  • 24-04-2009 1:04am
    #1
    Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭


    Well I thought maybe a thread for general woodwork related chat might be in order for posts that dont warrant a thread of their own or that dont fit in with current threads. Hope its ok with the mods.

    So I made myself a cross cut sled today! :D I honestly dont know how I've lived without one for so long! The amount of things you can do with them! Nice clean cuts, angled cuts, joints, cutting small pieces that you wouldnt be able to manage with the standard mitre guage. I love it! :o


«13

Comments

  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    HA, i just remade my crosscut sled last weekend as i changed my blade to a narrower freud blade and the kerf from the old rip blade was too wide.. They are very useful indeed. I keep forgetting to cut a bevel in the edge of the fence that touches the base of the sled to stop sawdust etc.. interfering with the workpiece touching the fence. Wax the saw table, i didn't do that with my first sled and started to get frustrated with it as it required too much force to push it. Once I waxed the table it worked soooo much better.

    Fine woodworking has a mag out this month dedicated to jigs. There are some interesting ones in there. Like the mitre Jack and a couple of crosscut sleds.


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Any chance of a few photos lads? Any jigs I've ever made have tended to be a bit "utilitarian", I wouldn't mind making one of those crosscut sleds though.


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    i'll take a couple of pics this evening.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    I'll try get a few snaps soon too. Ennisa I was thinking of getting a new freud blade for the TS as the blade I have in the saw came with it (although it was a pretty good blade!) but I've been cutting a lot of white melamine chipboard recently and I notice its lost its 'bite' when cutting some hardwood recently. Now, I made the sled to suit the current blade, never considered the difference in kerf with a freud blade :o, d'ye reckon there is much in them?

    I've been busy the past couple of days making little jigs and such. Made a table and fence for my bench top pillar drill, as well as a larger table, and more adequate fence for my bench top morticer.

    Got to put my Fox planer to good use too lately, put some ash planks through it! :D niceeee, once the ear muffs are on and you have space to work its a joy to use, I have it hooked up to a vacuum too so it gets pretty noisy. The end result isnt great, I find there are some ridges and tiny little bumps and such, but its nothing a scraping, or good sanding wouldnt sort.


  • Registered Users, Registered Users 2 Posts: 471 ✭✭aerosol


    Hi Croppy,I'm still deciding on what thicknesser to get.... When you say your not too happy with the fox(ridges etc) is that just witht the ash you put through or in all cases? Ta

    Some photos of the sleds would be good,it was one of the first jigs I'd planned to make:( Still don't have one


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    aerosol wrote: »
    Hi Croppy,I'm still deciding on what thicknesser to get.... When you say your not too happy with the fox(ridges etc) is that just witht the ash you put through or in all cases? Ta

    Some photos of the sleds would be good,it was one of the first jigs I'd planned to make:( Still don't have one

    Well, its not that bad I guess, maybe I was expecting it to come out as smooth as silk, but the P/T is a 'cheap' (as P/T's go :p) machine, so I guess I cant expect perfect result. The ridges or waves arent deep or very noticable, but you can feel them when you run your hand down the timber. Its not just with the ash either, its with all the wood I've put through it so far.


  • Registered Users, Registered Users 2 Posts: 3,084 ✭✭✭dubtom


    I had similar results with my Sip planer/thicknesser croppyboy until I realised that the less pressure put on the machine the better the result. I mean by less pressure,planing smaller amounts several times.1/2 a mm or less putting the piece through several times adding a mm or so as the wood gets smoother.I've had some cracking results using that technique.


  • Closed Accounts Posts: 443 ✭✭cork1


    Well, its not that bad I guess, maybe I was expecting it to come out as smooth as silk, but the P/T is a 'cheap' (as P/T's go :p) machine, so I guess I cant expect perfect result. The ridges or waves arent deep or very noticable, but you can feel them when you run your hand down the timber. Its not just with the ash either, its with all the wood I've put through it so far.

    if theres aves in the timber try setting the machinesto take off less in each pass even if its just for the last run to finish it. also sometimes the grade os steel in the blades that come with the machines is rubbish so if they are the originals they might need replacing


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Here are some pics of the sleds.
    The second sled has such high fences at the front and back so that the splitter will pass through and i don't have to take it off when i use the crosscut sled, which is a lot. I will be remaking it with something that is lower or just the same height of the blade so that I can do non through cuts without having to take it off either. I got some sheet steel the other day that is the right thickness so i will be cutting that to match during the week. Hopefully the blade guard will go back on without too much effort and work from the lower height.

    Also I was doing some planing and thicknessing today and the faster you pass the timber over the blade and also taking off more in one bite means that you get big deep waves that are very noticable alright. I was planing walnut. On the last couple of passes I take a very light cut and go slow and it came out much better. Not much you can do with the thicknesser as it is self feeding but to be honest it is not as bad probably because the speed is constant. I would think that at the end of the day, as croppy says, these are low end units. Higher priced p/t's would probably be 3 bladed or have spiral cutters. I have not seen them have much more RPM (these units are 8000rpm) though so I it seems to come down to those factors. No class of spinning blade is going to give you the smooth continuos finish like a hand plane. It just can't if the method of cut is small valleys like a p/t then that is what you will always get at the end of the day. To get a surface that is ready to be finished or sanded further then you are going to have to either go at it with the smoothing plane or sandpaper.

    Croppy the last pic is of the gap that i got after I changed to the freud blade. I have to say that it is a pain in the arse. I used to be able to just register the line i wanted to cut on against the kerf the blade made in the base but now I am not sure where the blade will actually cut. Just that it is somewhere between the edge of the kerf and the new blade. It leads to me making mistakes when i have to nibble to the line rather than being confident where the cut is going to happen. If you are going to use your freud blade almost all the time, as i am sure you will if you are replacing the factory blade then i would reccomend remaking the sled.


  • Registered Users, Registered Users 2 Posts: 471 ✭✭aerosol


    Thanks for that tip Tom.Which size SIP machine do you have?


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Heres some pics of my sled and other curiousitys :P.

    the base of the sled is made from 18mm mdf, its a tad heavy perhaps, 12mm would have been grand, or even some good quality half inch ply! The fence is made from oak, idealy it should have been two strips glued together to prevent warping or twisting over time, but the oak was lying around the shed for a long time and seemed pretty good, so I planed her up and put her to use. I want to get a piece of clear acrylic to span the two high points, maybe have it hinged at the back and just lock it down at the front, just as a safety measure against possible kickbacks etc.

    102_1467.jpg

    102_1468.jpg
    Underside - the two runners are strips of beech. The slots shall be explained!

    102_1482.jpg

    So yeah, the slots are to accomodate extra bits and bobs. Mitre fences, clamps, stop blocks etc etc, as you can see:

    102_1459.jpg

    102_1461.jpg

    102_1462.jpg

    102_1466.jpg

    102_1469.jpg

    The slots are recessed underneath as you can see above to accomdate the coach bolts, by right you'd want a cam lock, or a big black screwy knob or the likes to tighten the fences, but, wing nuts will have to do for now.

    I want to cut slots into the mitre fence and clamping fence also to give them a bit more adjustability. Also, the two slots to the right of the blade I'm going to use to make a tenon jig, ie a system of holding the wood to be cut vertical and passing it through the blade.


    Here's some other items that have been keeping me busy lately :P.

    My router table/run off bench. Its connected to the table saw via two 16mm rods, the table can extend away from the saw to give support to 8ft long sheets. It can also pull out and fold down if I want to move, or rotate the TS.

    102_1471.jpg

    102_1470.jpg


    New worksurfaces for my Powercraft pillar drill and Morticer:
    102_1473.jpg

    102_1477.jpg


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    They look fantastic croppy. I'm not jealous of that sled AT ALL!!!! :D


  • Registered Users, Registered Users 2 Posts: 471 ✭✭aerosol


    Excellent jigs Croppy.That router table is great too,did you get the slots and plate as one kit or seperate?


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Thanks for the replies guys :o

    Aerosol, the insert plate and t-tracks were seperate, there is no (that I'm aware of) 'router table kit' that supplies all the essential hardware, unfortunately. The plate was about £25, and the T-track was pretty pricey too, cant recall the price now, but its not cheap. I got it from Rutlands.


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Nice pics lads, some really great ideas there, thanks for posting them.


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    I have to say Croppy that the crosscut sled looks great. There are some great looking holdown clamps that i saw on the joint maker pro that would be good on the sled too.
    Have a look here:
    http://blog.woodworking-magazine.com/blog/content/binary/Jointmaker2.jpg
    I see you have a long piece parallel to the fence, I presume that servers the same function.

    How did you do the slots and the recesses? I'm interested in making something similar now. Also, is there a riving knife on the saw? That was the main problem I had with the sled that went both sides of the blade. The slot in the back fence had to be high enough to let and it was just ugly and unwieldy! I really do need to replace that with some more practical, but still safe.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    ennisa wrote: »
    I have to say Croppy that the crosscut sled looks great. There are some great looking holdown clamps that i saw on the joint maker pro that would be good on the sled too.
    Have a look here:
    http://blog.woodworking-magazine.com/blog/content/binary/Jointmaker2.jpg
    I see you have a long piece parallel to the fence, I presume that servers the same function.

    How did you do the slots and the recesses? I'm interested in making something similar now. Also, is there a riving knife on the saw? That was the main problem I had with the sled that went both sides of the blade. The slot in the back fence had to be high enough to let and it was just ugly and unwieldy! I really do need to replace that with some more practical, but still safe.

    Hi ennisa, yes the parallel fence held down by the wing nuts is used for holding timber tight against the back fence, does the same job as your hands really, but its a bit safer I think because you can clamp the wood good and tight and thus keep your hands/fingers a good distance from the blade. I actually want to route some slots in that so that I can slide it left and right.

    As for the slots themselves, I clamped the board to the workbench, clamped a long straight edge over the board and cut the smaller 6mm slot first, down to half the thickness of the board. I did this for all the 6 slots. Then, just flip the board over, set up your straight edge again and I cut all the larger slots 18mm, again to half the thickness, naturally the two cuts should meet in the middle giving you your slot.

    After I had made my sled I found this series of vids on youtube, very good guide! And a pretty similar set up to mine, it gave me the idea of drilling the large 20mm holes at the end of the slot to allow the bolts to pass through, that thought never even passed my mind when making it :rolleyes:. Another great idea that the vids show is routing a shallow slot on the underside on the board to allow the runners to sit into, so that they stay straight and dont move. The vids below are well worth a look for anyone intending to make a sled!

    Part 1



    Part 2



    Mitre Fences







    I must admit, I've been a bit naughty, stupid perhaps :o, I made a zero tolerance throat plate but have not, as of yet, fitted the splitter. like yours mine is a big ugly brute that rides up over the height of the blade and is also used for holding the blade guard. In fact, thats what I'm gonna do now, sort out a splitter of some description!

    Even something as simple as this apperently does the job:
    060900ws.jpg
    http://www.woodworkingtips.com/etips/etip060900ws.html



    Edit: Take a look at Part 1, when he is using the table saw and see how he has the dust extraction and guard set up! They seem to be suspended from an extendable arm that is attached to the fence, hmm, now there's an idea! It'd mean you could have a small, or easily remover splitter, but still have a guard in place!


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Croppy thanks for those, I shall be having a look at them. I see the US saws often have an extractor coming down from the ceiling and covering the blade with the extractor hose attached, not sure how well it works as a guard though. I got some steel that i have to cut to make a new splitter. It will be no higher than the blade and hopefully the blade guard will still work when it is mounted closer to the table. I am off on holidays tomorrow so when I get back I will be trying that out. I will post some pics and let you know how it goes.
    You mentioned trying 12mm MDF instead of the 18mm. I used 12mm MDF for the single slot crosscut sled that i posted pics of and I have to say it seems a little flimsy. Maybe it is because the fence does not go all the way across but if I have to remake it I will be using 18mm Also i would reckon that 12mm would be a bit too thin to make effective slots in. Especially if you are recessing them as i wouldn't think that it would leave alot of material for the bolt heads to brace against.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Paid a visit to the market in Castleinch, Callan Road, Kilkenny today. Used to go there a lot years back when I was big into the militaria and before I was introduced to e-bay :p. Been a good 5 or 6 years since I was there last! Went down with the intention, or hope, of picking up some old hand tools.

    There were plenty of stalls about selling power tools, and new hand tools (Draper, Am-tech and a host of other cheap brands :rolleyes:) there was a small store also that had lots of more specialised stuff, saw blades, bits, etc etc.

    I was hoping to pick up a nice, or even not so nice old No5 jack plane (inspired by 'jack of all's post :D), I only have a (cheap) smoothing plane and an antique block plane (belonged to my great granfather!). The shop I mentioned above had Record No5's, new, for €65, but I didnt want to stretch that far.

    Unfortunately there wasnt much in the way of old tools, all I came out with was an antique foreplane that I got for €7, she's well beyond use, there are cracks in the body and the irons are well rusted, but, I'll clean her up and put it on a shelf, 'twill look nice if nothing else! :D

    plane.jpg
    She's the one at the back, the small one was my great grandfathers, then my grandfathers, then my dad got it (although I dont think he ever put it to effective use :p) I do remember my mom using it though..........to beat nails into a wall to hang a picture on!!! Then it passed into my safe hands where she's been sharpened up and does a good job too!


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Seen this on e-bay a couple of days back, nice looking piece of machinery eh! :D

    0e59_12.jpg

    Compact, safe and above all, mobile! :pac: I bet the feckin' thing weights a ton! The seller is selling it for scrap I think. Wonder what the postage to Ireland would be?! Hmmm......

    Looks like a table saw riding a tricycle to me! :p


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    I'd been reading about removing rust through electrolysis recently, so I decided to hook up a rig of my own to try it out! I've got some pretty junk tools to try it out on; I'll report on progress over the weekend!


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    I'd been reading about removing rust through electrolysis recently, so I decided to hook up a rig of my own to try it out! I've got some pretty junk tools to try it out on; I'll report on progress over the weekend!

    Let me know how you get on! I was looking into that a few months back. The reason being that I have a pretty rare WW1 wire cutters that fit onto the end of a Lee Enfield rifle, the cutter is 'relic' condition as it was dug up in France, so, its pretty rusty and has ceased to work. Lately I seen a thread on a WW1 forum by a guy whom had a cutter in similar condition to mine but, with a lot of patience and time he got it working again!! Now, he took the hard root, months of soaing in oil and picking at it, but I'd bet with electrolysis it'd shift the rust pretty quick!

    In fact, on that thread I mention a guy whom restores tools gave a link to his site!
    http://www.yankeetoys.org/lee/electrolysis.htm

    If you cold get a plane base as good as he got he's one theres no end to the cheap 'rusted' tools that you could pick up on e-bay for next to nothing, you mighteven make a few bob out of it ;)


  • Closed Accounts Posts: 2,389 ✭✭✭Carlow52


    Some fantastic ideas here:)

    Anyone got a jig for a crosscut mitre saw on a stand, I don't have room for it on a bench so need something portable.
    The requirement as you all know is for cutting loads exactly the same length.
    Thanks


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Jack,
    I just used some citric acid to remove the rust from some blades and it worked very well. The acid is safe enough, it is not too aggresive and I think I paid about €15 for more of it then i will use in a life time. You put some in some warm/hot water and after a little while (30 - 40 minutes) a wire brush or some steel wool takes the rust off.
    If you are interested i can dig up the site i ordered it from. It was a home brew supply place. I think i used one table spoon per litre, something like that. It is safe enough that you can use your bare hands although if you have any open cuts I am sure it might sting a bit.

    "my mom using it though..........to beat nails into a wall to hang a picture"
    oh god, i nearly cried when I read that. It's just wrong!

    I always threatend the wife that if i ever caught her opening paint cans with my chisels then i will use her Nine West shoes to hammer in nails. THEN she understood.


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Great link there, Croppy Boy; haven't gotten round to taking the after shots yet, will do so later. I spent more time today putting a new handle on a newly de-rusted hammer and replacing the handle on my splitting maul. Again, so much time spent but very enjoyable and nice to see an old tool brought back to life.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    The poor ol' gal still has the scars on its base Ennisa from the nail heads! Thankfully it was a dry lining wall that she was knocking the nails through (into battens though! :eek:). A few year back I had spent some time just getting the blade honed up nice, sweet in fact! Next day I walked into the kitchen to see my dad was using the iron to break tiles off a wall!!!!!!! :eek::mad: It was promptly removed from his posession!



    Got myself a Record No5 and a small Stanley 110 block plane off e-bay lastweek :D The two of them combined cost less than the postage cost from the UK! They arent pretty and need some work but hopefully they wont be too bad. I got a nice little 6" square too, its pretty old, very old in fact, possibly Georgian! She's well off square, in fact the blade is bumpy, not bent, but as if a knife was used against it for years and wore parts of it away. I'll put a file on it and try and straighten it up. It has a few names of previous owners stamped into the handle, poor devils, well under the sod now! It promted me to come up with me own 'logo' to put on my tools so that in years to come when I too am sleeping the long sleep some other eager woodworker (or robot! :p) will have my tools and give me a seconds thought! :o


    Oh, by the way, Rutlands are having a good sale at the moment! All he Freud blades are going pretty cheap, I ordered a 210mm (mitre saw) and a 250mm (table saw), they got back to me to tell me they no longer sold the 250mm! (so why avertise the bloody thing!)

    http://www.rutlands.co.uk/cgi-bin/psUniqueListings.cgi/listing=clearance&page=show_all?


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Rulands sale, wooden body ece copy planes for £10 nooooo must... not.... look....

    oops :)


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Great sale, if only I had a few bob! Even the genuine ECE planes are damn good value at £40. I can't put my own one down since I "rediscovered" it!

    Damn it! Couldn't resist, ECE jack plane for £39! Can't wait.......


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    My ECE jack plane arrived minutes ago, what a lovely plane for the money (about €44- excluding carriage, I got other bits and pieces too!!). I'm just wondering should I stuff the mouth with a rag and fill with linseed oil, like they recommend for old planes, to condition it, like?? Can't find any links on the interweb, anyone got any ideas on this? Looks like I'm going to be busy this weekend, between sharpening plane irons, de-rusting old tools and the like! Perfect activities for a wet weekend...


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    nice.... *sigh* If only i had some money! I'm saving my money. I'm saving my budget for some oak, I have recieved some "orders" from family for things. Sofa ends, small end table that kind of thing.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Nice plane JOA!! But then it no where as nice as the two beauties I got Wednesday :p:p Two fine specimines of planes they are. A Record No5 and a Stanley 110. Payes the pricely sum of €10 for the both of them :D In fact, the postage was about double the price of the two planes!

    planes.jpg



    Heres a little something I made up today! I have a small enough workbench in the centre of the shop, so I'm away from the tool racks on the wall, and, when using chisels the table tends to get fairly crowded quickly. So, 10 mins or so with a bit of MDF and this was the result:

    chiselstand.jpg

    Takes up considerably less space on the table, the chisels can be easily viewed and it saves them from rolling off the bench and such! :) I'm sure with a little more work a handle could be incorporated and pockets for other tools :pac:

    I'm working on a project at the moment, but when I get that done I want to make some proper tool cabinets for my hand tools. Proper, professional looking cabinets, hand cut joints the whole lot! I have lots of lenghts of new maple floorboards taking up space in the shop that'll do the job.


    Oh, I got an Eclipse No.77 saw set also the past week. Anyone here use a saw set to set there own saws? I'd like to learn how to sharpen handsaw, ye know, be more environmentally friendly and all that :D. I want to get a gents back saw, so I'd like to be able to keep that sharp as well as an old tenon and rip saw I have.


  • Registered Users, Registered Users 2 Posts: 378 ✭✭Fingalian


    Hi Croppy,
    This guy would be on my 'go to guy' list when I need to find out how to do something
    http://www.wkfinetools.com/contrib/bSmalser/index.asp

    and he recommends:

    http://www.vintagesaws.com/cgi-bin/frameset.cgi?left=main&right=/library/library.html

    the article is about saw filing and there is a link to using the set once you have the teeth filed.


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Great link there Fingalian, another one to be bookmarked. I've sharpened and set a couple of tenon saws in the past with reasonable success. Since my first endeavours in that area I've read an awful lot more about the subject and it really is another field in itself.

    CroppyBoy- nice find, what a steal, you'll have some enjoyable hours fine tuning those.


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    I have yet to buy a saw that can be resharpened. I have been keeping an eye out for a couple that i can refile as rip and crosscut but I have not seen any, i would love to sharpen them by hand when i do find some. I am always hearing good things about the old disstons but the problem is as soon as Chris Schwarz says he can find something on ebay for $20 they all go up by 100%!

    Is there anywhere around the country here that would sell old saws?


  • Registered Users, Registered Users 2 Posts: 378 ✭✭Fingalian


    So what y'all working on at the mo? I'm working on a treehouse for the kids and a boat for me:) Can any of you explain why 90% of circular saws have the motor on the left and the blade on the right when most of us are right handed? You have to lean over the friggin thing to watch the cut line:confused:Is it something to do with the way the armature on the motor is wound ? is it cheaper to make em that way?


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Two seat garden bench, english style. I'm trying to figure out what the best wood i can afford is. Unfortunatley it is probably going to end up as red deal Which isn't bad but I would prefer a hard wood. The plan I am working from is a garden bench from Fine woodworking a couple of months ago but I will be modifying it slightly. Also give that I don't have a morticer I will be doing alot of the mortices by hand or with a little help from the drill press. There are lots :)


  • Registered Users, Registered Users 2 Posts: 378 ✭✭Fingalian


    Ennisa,is that the Lutyens bench? Is red deal weatherproof?


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    fingalian, I'm not sure what the name of it is. It's the asian styled one with the horizontal piece in the centre of the back of the bench. It is made from teak in the magazine! Red deal is not weather proof no, i will have to give it a good coat of outdoor varnish and then start saving up to make a hardwood one before this on disintegrates in the irish climate!


  • Registered Users, Registered Users 2 Posts: 1,464 ✭✭✭Double Barrel


    Fingalian wrote: »
    Can any of you explain why 90% of circular saws have the motor on the left and the blade on the right when most of us are right handed? You have to lean over the friggin thing to watch the cut line:confused:Is it something to do with the way the armature on the motor is wound ? is it cheaper to make em that way?

    I have to think it is a matter of trade off's. Horses for races. They both have advantages and short comings.
    The production saws in the Americas are worm drive and left blade, that says something. They are heavy but if one is ripping timbers or sheet goods a left blade worm drive (gears) is the cats meow - good blade & line visibility and hand & arm directly behind the blade allow excellent control.

    You generally cut the waste-smaller piece off and save the larger supported piece, so the saw with the motor on the left, blade right lets the table ride on the larger piece giving more stability but not a better view.
    In other words with the blade on the right you can hold the lumber with your left hand keep the saw in your right (for right handers) and have most of the saw resting on the keeper side of the timber and let the waste fall away. If one is cross cutting to length framing lumber on sawhorses, the right blade might have an advantage.


  • Registered Users, Registered Users 2 Posts: 378 ✭✭Fingalian


    Sheet goods,Yep that is my problem, I'm cutting long arcs out of 16x4 sheets of ply. Ryobi make a small cordless saw but by the time you add the battery and charger it ends up being around €300. I've used worm drive Skils and cordless Makitas in the States.Super Tools, but out of my budget for current project. I ending up buying a yoke for a €100 called an Exhact Saw (spelling might be wrong) in B&Q ....needed it in a hurry. It is like a mini grinder with a small carbide tipped circular saw , not bad , kerf is only about 2mm but the on/off switch is sh**te. Oh well you gets what you pay for:(


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Heres my latest piece of work. It was a wedding present for my brother and sis in law. It was made for there second child whose to come along later in the year. The crib was made from ash and walnut. For more info on it see the thread below. I couldnt post about it here as it was a surprise present and I wasnt sure if my brother looked in at boards or not :o

    http://www.ukworkshop.co.uk/forums/viewtopic.php?t=32553

    cribpagejpeg.jpg

    If I get time I might put together a more detailed thread on it here with more 'work in progress' pictures etc.


  • Registered Users, Registered Users 2 Posts: 1,464 ✭✭✭Double Barrel


    Croppy,

    Your Great Great Great ........ Great Gran nieces & nephews will also enjoy the rock. :D Well done.


  • Registered Users, Registered Users 2 Posts: 471 ✭✭aerosol


    Beautiful Croppy:D A fine future heirloom.

    I've not had a chance to do much in my shop lately,my third(and most defo last!!) child was a month old yesterday.a boy at last;)He could do with a lovely rocking crib....


  • Registered Users, Registered Users 2 Posts: 378 ✭✭Fingalian


    Lovely work Croppy, I like the way you laminated the the rockers with the walnut in the middle, it defines the curve very well.Any recommendations for a basic set of carving tools....just for doing the stuff like your Celtic knotwork? Do you use riffler files for the deep relief work? Thanks.
    F


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Croppy,

    Your Great Great Great ........ Great Gran nieces & nephews will also enjoy the rock. :D Well done.

    aerosol wrote: »
    Beautiful Croppy:D A fine future heirloom.

    I've not had a chance to do much in my shop lately,my third(and most defo last!!) child was a month old yesterday.a boy at last;)He could do with a lovely rocking crib....

    Thanks DB and aerosol. You know, when I making the crib I was just focused on getting it done and getting something nice made for a present, it wasnt until people seen it done and remarked on how it would become an heirloom and probably be passed down the family that it really struck me. Its quite humbling to think that something you made may stay in the family and be used long after you've kicked the bucket :P. I like that thought :)

    Fingalian wrote: »
    Lovely work Croppy, I like the way you laminated the the rockers with the walnut in the middle, it defines the curve very well.Any recommendations for a basic set of carving tools....just for doing the stuff like your Celtic knotwork? Do you use riffler files for the deep relief work? Thanks.
    F

    Thanks also Fingalian. I must admit that the majority of the crib just happened by chance. I had intended on making a swinging crib but couldnt settle on a design I liked, so at the last minute thought 'feck it, I'll go the simpler route and make a rocking crib!'. So I was literally making it up as I went along and with what felt or looked right at the time :o.

    As for the carvings all I used on the carvings was a half inch chisel, a bent 10mm chisel and a 6mm v tool. Nothing too fancy. There are sets of chisels availible, but to be honest you'd be best off selecting a few seperate chisels to start off with because you'd never use all the chisels in the set. A few gouges of various sizes, a v tool or too and a bent chisel would get you well under way! But then it depends on what kind of carving you're looking to do really.


  • Registered Users, Registered Users 2 Posts: 2,376 ✭✭✭jack of all


    Beautiful work CroppyBoy, a lot of hours went into it I'm sure.


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    Croppy that is fantastic. I love walnut and the finish and colours just set's it off lovely against the ash. It has that wow factor that I love in a well done project, I'm still in the chess board and side table category at the moment but sure I have a lifetime to go yet :) How did you bend the rockers?

    Did you do all the design yourself or did you work to/modify and existing plan?


  • Registered Users, Registered Users 2 Posts: 1,464 ✭✭✭Double Barrel


    "So I was literally making it up as I went along and with what felt or looked right at the time ...."

    Croppy,

    The real secret here is creativity, for some people inner enjoyment and self expression are more important and more gratifying. As long as it is honest, it is legitimate.


  • Registered Users, Registered Users 2 Posts: 4,506 ✭✭✭SpitfireIV


    Beautiful work CroppyBoy, a lot of hours went into it I'm sure.

    A couple of hours, yes :p, didnt time it unfortunately, but I'd imagine all together it'd be a weeks work more or less.
    ennisa wrote: »
    Croppy that is fantastic. I love walnut and the finish and colours just set's it off lovely against the ash. It has that wow factor that I love in a well done project, I'm still in the chess board and side table category at the moment but sure I have a lifetime to go yet :) How did you bend the rockers?

    Did you do all the design yourself or did you work to/modify and existing plan?

    Thanks ennisa ;). Chess board and side table stage? Is that a recognised stage in the woodwork game? I've made neither as of yet, I'm sure you'd be well able to make such a crib, sure dont we have the same planer/thicknesser?! :p

    The rockers were made from 4 stripes of ash and the centre strip of walnut. I cut them a foot or so longer than was needed and at 25 x 6mm planed. I settled on the curve I wanted and cut out the curve on a piece of MDF and used this as the former, both a male and female part.

    I soaked the strips in boiling water for 20 mins or so, stacked them in the order they were going (ash, ash, walnut, ash, ash) and put them into the former, clamped it up good and tight and dryed off the wood with a hairdryer. That was then left over night, next day I opened the former, took out the strips and glued them all, then, put them back in the former until the following day, at which stage the glue should be well set and the strips taken up the curve.

    You will lose a little of the curve once you remove it from the clamp, unless the curve is being held it will open a little.


    The design is my own, rocking cribs are a much of a muchness, so its by no means unique, but its from my head.


    Croppy,

    The real secret here is creativity, for some people inner enjoyment and self expression are more important and more gratifying. As long as it is honest, it is legitimate.

    Self expression, there is the term that I have to get used to, I find that when making objects that I'm far too conservative in my ideas and style, I need to start freeing up a little and being more creative and wild! :o



    I've had some interest from a local nursery shop owner into the crib, she'd like to have one to put in the shop and see what the reaction is to it. She was a little unsure as she doesnt do local handmade stuff, but i guess its worth a try. Looks like I'll be making another crib shortly so!


  • Registered Users, Registered Users 2 Posts: 226 ✭✭ennisa


    thanks for the info croppy, chess board/side table is a recognised stage, it's just above spice rack/bird house and below drawer chest/morris chair :D

    good luck with the local nursery shop, out of interest and only if you don't mind answering, how would you decide what to charge for one made the same as what you have done? I understand no two would be the same but just for the sake of curiosity.


  • Advertisement
Advertisement