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Fiat Ducato camper build

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  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    These arrived a while ago too. Kilometre-only dials with white background. A nice upgrade from the standard ones.

    3-B6-BA233-562-E-4-DA2-A1-FA-02-AFCCB23611.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Bit more messing with the kitchen, fixed the gaps, fitted the latches
    Also did the curved ply bit under the false floor

    F3-AD3473-080-D-463-D-AFC3-7-A256-A397235.jpg

    Made a start on the wall behind the kitchen too
    E3-E519-E1-B028-4-D66-88-FF-39-ACBA362-F79.jpg


  • Registered Users Posts: 6,250 ✭✭✭Buford T Justice


    colm_mcm wrote: »
    Finally got the drawers for the kitchen

    2525-DBC6-FFA7-4-EC6-B82-E-4-E88-BBCE2-F61.jpg

    F5116-C33-15-D2-44-C4-86-D3-B1-FA56-E83-F3-E.jpg

    Are those drawers standard sizes or did you cut them down. Are they like ikea drawers?


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    They’re standard IKEA drawers, called Maximera 37cm deep.
    They’re rebranded Blum parts.

    You get them in various heights too, get the highest type you can to fill a particular gap. The top bars are adjustable too so if your front is slightly off square you can correct it.

    Here is our parts list, we got a few dividers and side panels that weren’t essential.
    9-ACC9533-3-C7-A-4810-8-E8-F-81-CF749-C1-AE4.jpg


  • Registered Users Posts: 6,250 ✭✭✭Buford T Justice


    Thanks for that. Seems ikea is a no go for a while, even at that they want 75 squid for delivery. Ouch


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  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    www.fff.ie/tandembox

    This is the Blum branded version. Not sure what the price difference would be.

    This stuff is universal anyway, I know B&Q and Woodies and I guess anybody who does flatpack kitchens can sell you similar.


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Added in the shower mixer and outlet.
    Trickier than you’d think because the outlet needs to go on after the plastic board which covers the plywood.
    I wanted the angle on the outlet to be perfectly vertical which led to some challenges but I got there eventually.

    I made so many holes in the original panel that I just cut a new one altogether.

    1-EFE6364-FE08-42-CD-86-DD-27746-B87866-C.jpg

    Still a lot to do here.


  • Posts: 5,238 ✭✭✭ [Deleted User]


    Put two drain holes in the shower tray so when you park at an angle it'll still drain.


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Put two drain holes in the shower tray so when you park at an angle it'll still drain.

    Good thinking

    Might be a problem doing that because of where the tank sits, but if it can be done then it makes total sense.


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    More done on the toilet/shower

    606-D495-C-9-DB7-4-DD8-B120-4-CD1-B496-C9-F3.jpg


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  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Boring tricky stuff today.

    First job is to figure out the hole in the side of the van for the Truma water heater. There are a lot of things to take into account, like the angle of the van wall vs the angle of the heater manifold.
    I made a small frame taking the contour of the van into account. Thankfully the sliding door made a handy template for this
    0-E349991-40-C9-4-EAD-ABCB-59-D3014-F9-D80.jpg
    The red line shows where the metal plate for the heater will sit.
    FE247403-9120-4-DA6-A896-BA1905-BC8098.jpg

    Frame in. Thank god it’s actually lining up with the heater
    E2-DFF041-D285-4-EAB-9714-B78-FB019-CDB5.jpg

    Heater will sit like this
    C418-FBBF-A20-D-40-E8-BFC3-46-A7-F06-D15-DE.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    I also fitted one of the tambour doors and a support for the bed frame.
    The support is an IKEA kitchen cabinet hanger I’ve been keeping for about 9 years..
    This will be faced with the same laminated birch ply as is on the cabinet doors.
    BCC869-DD-0450-404-F-B1-E2-70-A3134-BD223.jpg
    F7-B1-B986-C23-F-4-A60-9800-51-EE0-C6-CA800.jpg
    This is kind of a test fit. I’ll use this as a template to make it nicer.


  • Registered Users Posts: 4 eu671907


    Great, professional work!!! Thank you for this post. Can't wait for a short video when is finish.


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    As planned, I tidied up the tambour door, made a new stronger frame

    Had these furniture grub-screws left over from various IKEA packages. Very handy as I can’t go all the way through the board, and they’re very strong.
    787-AA492-30-D0-4-ADD-90-EF-EBF862-AF3001.jpg

    E637-D988-BF49-48-F0-8-B41-18-A472-D9-A9-F8.jpg

    7022-E477-D0-AC-4-A57-A515-55-DAF688991-F.jpg

    Ran the gas line to the kitchen as well, and have clips ready for the hot/cold pipes.
    ABDEE5-D4-CAF2-4530-B8-D7-AD353-B248-CBC.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Some more progress made today,

    not by me thank god. I’m not afraid of a lot of things, but making holes in the sides of vans is one.

    A3-AF72-C1-8-B0-C-4383-B0-AB-84061-F5-FD4-F3.jpg

    AF3-A30-F7-9-FC4-48-BC-90-D5-74-FE26-D1-C6-F9.jpg

    7-C635407-10-D4-4-BA5-91-C6-5-A1-BBE6-BBD09.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Added a door under the fridge

    771-E05-D8-D9-E9-48-B6-8-D6-B-BBFBF3-A66-B93.jpg

    Also added the finisher piece over the tambour door. There’s an aluminium trim to go on the top of that which I haven’t got yet.

    45468564-A062-490-D-9-C44-FE027-F77-C726.jpg

    We’re getting there..


  • Registered Users Posts: 28,813 ✭✭✭✭Quazzie


    I've no idea if that's a mirror on the "fridge" or if the fridge isn't there at all


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    It looks like that alright :D

    Can assure you it’s there!

    0-FDA6-D5-D-E7-BF-4-D36-8565-C656-DD511899.jpg

    Old photo


  • Registered Users Posts: 18,921 ✭✭✭✭BonnieSituation


    colm_mcm wrote: »
    It looks like that alright :D

    Can assure you it’s there!

    0-FDA6-D5-D-E7-BF-4-D36-8565-C656-DD511899.jpg

    Old photo

    Best check for raptors


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Did a bit more on the bed

    542353-F7-0060-4304-A333-571141-C0-E8-FA.jpg

    5-C711275-F34-B-4-A65-A8-ED-40980-D1-E3670.jpg

    612109-FD-57-E5-4-AA4-B3-A6-A2-D9-D34-C9241.jpg

    87229983-3-F2-E-4379-94-E1-D4-FBF62-AB129.jpg

    D409508-B-0-CAD-424-F-A49-E-B53-FD6309-E81.jpg

    Still need to edge that panel.

    More to come.


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  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    So the bed folds up if you need a big boot

    C2-FE0-D56-A841-4-A79-8-E57-F340-CCDD7687.jpg

    Also relocated the door handle to high up
    07-E878-AA-4-AE1-4-F2-F-BBC6-CC90-BD757641.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Quick job today, still a little finishing to do on this



  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Bit more shower/toilet stuff today

    B22-CEF84-C038-4-F4-A-B4-E5-DB682-CC4-C173.jpg

    DA1-F0-DE7-9089-427-D-ACCC-71795-E0-C5-B9-B.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Did the lino on the raised floor today. Used a router bit to get an exact cut.

    Still needs to be stuck down in the corners

    D5201-DF9-2-FE1-4-E15-8-BFD-10043827-E0-FF.jpg

    9536-D3-D5-9-CFA-46-AF-BFCC-E0-CBA810-B2-FA.jpg


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    colm_mcm wrote: »

    A3-AF72-C1-8-B0-C-4383-B0-AB-84061-F5-FD4-F3.jpg

    You can see from this photo how bad the glue from the signwriting had soaked into the paint. We had used tar and glue remover on this before but it was too embedded

    Spent a few hours with a DA polisher this evening doing the panels that had sign writing on them.

    Before
    C7-EE11-BC-D5-F0-46-C2-9-BCB-019482500496.jpg


    After
    7738-F54-F-CBCC-40-D9-AEE3-7-DE5-E197215-B.jpg

    There were a few light scratches on the passenger door that looked a lot worse than they were

    Before

    172-F6-D12-952-C-4-AF7-BB18-22-C44-D5-BA1-A3.jpg

    After
    9-DDFA5-BD-50-D9-46-A5-B7-ED-04934300-ED52.jpg


    The whole van will get a compound and polish one of these fine days. For now I’m happy enough with that!


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Finally got the floor finished today. Delighted with it.

    398-E5-FA1-39-CF-47-A7-96-EF-64564-ADBF29-D.jpg

    46927-A66-EE6-A-4-E79-83-D3-A1-D6-BA60-B324.jpg

    Ready for the rear seats to go in now. They’re back from the upholsterer so can fit them soon.

    The seat base got a final coat of paint
    4-ACF2-ABD-A62-C-41-BF-9595-D02-A19-A19-B8-C.jpg

    Got a lot done on the utilities side of things too. Additional drop-out vent and drain valve for the plumbing fitted and that area trimmed.
    An awful lot of tidying with wiring that’s not worth showing.

    RGI installed the gas manifold a few weeks ago too

    1520-C769-EAC2-42-A9-B809-45099-FB19-A82.jpg

    Oh yeah. Installed a second rail so we can take the table outside if we want
    2-B05-D354-D46-C-4832-B769-690-EE26-D71-DF.jpg


    Starting to see the finish line.


  • Registered Users Posts: 8,320 ✭✭✭Gloomtastic!


    Looks like you’ll be just in time for inter county travel. Fingers crossed. Well done, you’ve done a fantastic job. So much good work.


  • Registered Users Posts: 44 Reggie 365


    Fantastic work.


  • Registered Users Posts: 73,382 ✭✭✭✭colm_mcm


    Fitted the VW rear seat for the last time tonight. It matches the other seats now too.
    00-DC4423-B9-B2-4961-AA4-F-6196-E018269-D.jpg

    Also fitted a safe underneath, just cos
    D61-B5-B10-0-CB1-432-A-BB8-C-8-A040191-F55-C.jpg

    864-E0-BC7-45-F6-46-AF-865-C-CD43-D08-D3478.jpg


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  • Posts: 5,238 ✭✭✭ [Deleted User]




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