Advertisement
If you have a new account but are having problems posting or verifying your account, please email us on hello@boards.ie for help. Thanks :)
Hello all! Please ensure that you are posting a new thread or question in the appropriate forum. The Feedback forum is overwhelmed with questions that are having to be moved elsewhere. If you need help to verify your account contact hello@boards.ie

Overflow pipe for condensate drain.

2

Comments

  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    shane0007 wrote: »
    You can with a relay

    Cheaper to run two separate cables.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gary71 wrote: »
    Without sounding like a miserable basturd:eek: but some manufactures require a larger diameter pipe to feed the condensate pipe from the boiler in to, creating a air gap to prevent condensate backing up and filling the combustion chamber, only a problem if it happens and there would be no warranty cover as the damage is quite bad, PCB, gas valve, fan, insulation commonly would require replacing.

    You're not, but how would a boiler keep firing and keep producing condensate when the flame chamber is full of water? Also why is said manufacturer using a 22mm outlet pipe from the trap and to the trap, etc. Surely rectification would be affected.


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    You can with a relay

    Correct, which is my usuall advice to sparks when the wrong cabling is used, then some moan about the expense of relay and also wire them within the boiler casing, which did have a level of protection from water but has none after the relay is fitted but PCB's are getting cheaper:D


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    I got caught myself with a Vokera 25A. I ran the cable in the same core from the motorized valve. Took me ages to discover what I had done wrong. A relay came to the rescue.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    shane0007 wrote: »
    He was just pointing out that regulation and he was perfectly correct. Nearly all previous installations carried out in Ireland ignored regulations. With gas, there are a few little ticks introduced to the certification process that now has a little more comeback to the installer should problems or challenges arise. If he ticks the box to state that it is installed as per regulation, then he must install as per regs. Regs normally make sense and they are there for the safe operation of the appliance, in that it is safe for the user and surrounding persons that it may affect and that the appliance can operate as the manufacturer intended it to.

    Running a 22mm condensate pipe and a 1/2" copper pipe down at this stage makes good sense. I wish all my clients done this before I arrive to install their boiler! I usually get "uhhh, does those pipes have to go there?"

    Also ensure that you have 4 core cable going to the boiler location. You should already have, but no harm in checking while the fire is hot.

    With the additional information you provided, I can see that seems to have been what they were suggesting, although their initial referring to the safety valve pipe didnt make sense to me, as I wasn't sure what they were trying to say (ie thought they were saying if the safety valve drain/outlet is going down the wall, then why not another condensate drain/edit or tee in condensate drain). My installation was prior to 2000, Im uncertain if those regulations were in place at the time, mine isn't even down to the ground, its practically at the level of the boiler. Anyway, I prefer not to have too many external pipes, mostly the look of it, but also to limit the possibility of freezing.
    I haven't checked the existing wiring, but its something i will look at to confirm, there are minimal controls so its only the existing wiring from the fused spur and the mechanical timer.


  • Advertisement
  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    You're not, but how would a boiler keep firing and keep producing condensate when the flame chamber is full of water? Also why is said manufacturer using a 22mm outlet pipe from the trap and to the trap, etc. Surely rectification would be affected.

    The boiler will continue to fire, the combustion chamber will half fill with condensate then flow down the mixing arm filling the fan then the gas valve and spilling out on to the PCB, the mixing arm is lower than the electrodes and the flame will stay stable but the CO levels will be off the charts.
    I had it recently when a fruitloop forgot to take the plug out of the condensate pipe, I got there just before it shaged a 3 day old boiler. I suppose it help the working pressure was 8 mb on a 30 kw boiler, that would be the 1/2 supply then:)


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    I got caught myself with a Vokera 25A. I ran the cable in the same core from the motorized valve. Took me ages to discover what I had done wrong. A relay came to the rescue.

    I don't know many big words but induction is one of them, I work for a company that made one of the first low voltage connections and the pain of finding that fault still reqs a stiff brandy and cuddle:o


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    I never stop learning. The beauty of boilers!


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gary71 wrote: »
    I don't know many big words but induction is one of them

    Yeah, I met somebody by induction once, or could that have been by introduction.... No, actually I think it was by induction! I confuse myself sometimes.


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    I never stop learning. The beauty of boilers!

    The more a learn the more, I relise what I don't know:eek: I wish I could go back a few years, I had all the answers then and getting chicks was well easy:cool:


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    A very good man got me into the habit of bringing the gray and orange cables back to the boiler separately. I do it on any boiler I work on now so hopefully I won't have that problem.

    I installed 6 of those mynute A boilers on a job last year. All had relays because they were all pumped zones, no zone valves.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    gary71 wrote: »
    Without sounding like a miserable basturd:eek: but some manufactures require a larger diameter pipe to feed the condensate pipe from the boiler in to, creating a air gap to prevent condensate backing up and filling the combustion chamber, only a problem if it happens and there would be no warranty cover as the damage is quite bad, PCB, gas valve, fan, insulation commonly would require replacing.

    Prmarily, Im trying to make it easier for when someone installs a new boiler, in that the condensate drain is in place, (edit and for me, so nothing needs ripping out or can only be done where it looks unsightly)
    From the black bolded
    Are you saying that some manufacturers require a larger diameter pipe to feed the 22mm condensate drain which would be connected into say a dishwasher/sink drain
    or
    are you saying that a larger diameter pipe is needed all the way to the point it is connected to the dishwasher/sink drain.

    I'm assuming you are saying the first? in which case I could still fit a 22mm pipe and they could feed into it with whatever diameter is required by the boiler instructions. (there is the issue if the rgi in question at the time would think this is acceptable)

    From the red bolded part
    At this stage Im more curious than anything,one , sounds like youare saying that adding a larger diameter pipe is like adding an air gap that acts to prevent it siphoning condensate back up to the boiler
    and also
    how could condensate back up that much even without it ? I've read a lot of condensate can be produced (edit under the correct conditions, ie that allow condensing to occur), but surely the boiler would switch itself off if the condensate didnt drain? but why would it not drain?
    trying to think why condensate wouldn't drain, if the drain was clear, if its connected to a washing machine/dishwasher drain it seems less likely that the drain will be blocked, maybe a sink drain could have food waste, but other than that I'm curious as to what could cause condensate to fail to drain? maybe someone jamming a load of potato peels down the sink???
    Also the damage you suggest sounds catastrophic :)
    How does that damage the PCB,insulation,gas valve and fan??, sounds like a boiler self destructing/blowing up or being driven over with a bulldozer :), while I think nothing is impossible, it sounds a bit unlikely, when I'd have hazarded a guess it would have switched itself off by that stage?

    edit I can see you replied about a plug not removed while I was writing this, but that seems like an exceptional event rather than a common, I'd hope to go for a boiler that has the PCB somewhat protected from water draining down over this, I'm suprised that I've heard this before (my Mothers gas boiler leaked over the PCB) and that some kind of PCB protection isnt standard??


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    gary71 wrote: »
    The boiler will continue to fire, the combustion chamber will half fill with condensate then flow down the mixing arm filling the fan then the gas valve and spilling out on to the PCB, the mixing arm is lower than the electrodes and the flame will stay stable but the CO levels will be off the charts.
    I had it recently when a fruitloop forgot to take the plug out of the condensate pipe, I got there just before it shaged a 3 day old boiler. I suppose it help the working pressure was 8 mb on a 30 kw boiler, that would be the 1/2 supply then:)

    Im suprised there aren't features to prevent some of this? or not continue when one stage of the combustion process or certain other steps aren't met? surely if the condensate isn't draining then there is some kind of internal switch to stop the process?? I thought boilers had become more advanced? I'm also wondering which fault occured first? how can edit further condensate be produced if the boiler isnt burning gas/if even the conditons for condensate to be produced are met?


  • Posts: 0 [Deleted User]


    Let's not over cook this, the condensate pipe will follow certain guidelines, but not all guidelines suit all boilers, manufactures dictate the installation.

    Without boring you the manufactures who fit condensate sensors in their boilers are less likly to look for a air gap as the boilers will shut down if the condensate backs up, if they don't have a sensor then they will need a air gap to prevent a back up.

    This is no concern if you follow their instructions, a few installers didn't read the boiler manual, fitted incorrect condensate line and in the crazy winter we had they ended up with heavily damaged boilers, I fixed a few under warranty because I'm a lovely fella, but it was so costly I then gave parts and let them fix it themselfs, I don't know if I'll do it again as its not a warranty issue.

    The larger diameter is only required where the boiler pipe is pushed in to it, like a funnel, the issues of a blocked condensate pipe are more to do with freezing external pipes, but the warranty issues would still be there if you had a freak incident, rare but strange things happen.

    Any installation I have done when I'm not being lazy are all asper the manufactures instructions and anytime a installer moves away from that any issues are on him.


  • Posts: 0 [Deleted User]


    Merch wrote: »
    Im suprised there aren't features to prevent some of this?
    yes there is, it's called a air gap;)

    Merch wrote: »
    I thought boilers had become more advanced?
    They are, you only have to fit them properly, it's easy.

    Merch wrote: »
    I'm also wondering which fault occured first?
    What occurred was the installer didn't read the book that came with coloured pictures

    Merch wrote: »
    how can condensate be produced if the boiler isnt burning gas/if even the conditons for condensate to be produced are met?
    They will burn gas, if you cover half a burner it will still burn, the flame picture will be brutal but it will stay alight.

    Right, I'm off to bed now or I'll be more grumpy than usuall tomorrow


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    ok, well it stands to reason that the specific requirements for the condensate drain are going to have to comply with the manufcturers requirements.
    Personally I think i would prefer to have a boiler that has a sensor in the condensate drain
    Just one last thing, and Im sure this has been thoroughly cooked at this stage!

    For boilers that dont have a sensor, are you saying that an actual air gap is used in the condensate drain? as in an anti siphon device is fitted? or as you have suggested the condensate drain from the boiler is put into an enlarged section of the actual drain to the waste.
    In either case this just seems to go full circle that fitting a 22mm (internal) pipe using minimum joints and brought to the kitchen waste drain is accpetable for most situations and adaptions of it to suit individual boiler requirements (height differences between drain connection points) should be relatively easy to make.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    gary71 wrote: »
    yes there is, it's called a air gap;)



    They are, you only have to fit them properly, it's easy.



    What occurred was the installer didn't read the book that came with coloured pictures



    They will burn gas, if you cover half a burner it will still burn, the flame picture will be brutal but it will stay alight.

    Right, I'm off to bed now or I'll be more grumpy than usuall tomorrow

    fair enough, hit the hay myself, my knowledge of the subject has increased and i find it interesting enough anyway, as per which fault occured first, i suppose that is common across a lot of situations, RTFM :D


  • Posts: 0 [Deleted User]


    Sensors arn't all that as they can fail and you are left with the same issues all be it covered under warranty if your lucky.

    The larger diameter is only required so that if it backs up it will spill out like a tundish identifying the problem before it becomes a drama.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    JohnnieK wrote: »
    Cheaper to run two separate cables.

    Just thinking about that..... would it be cheaper? Ok if the distance is not far but in many homes, the distance can be fairly long. Difference will be neglible though.

    I get many installations where the boiler is located in an extension part of the house with no access to its roof space and the cable must be run externally from the attic over the 2nd floor. What cable do you use when run separately externally? I would normally use 7 core MYMJ for a 3 zone system and then use a relay if required or a boiler that uses 230v. Using 3 cables externally would be a bit of an eye sore.


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    Just thinking about that..... would it be cheaper? Ok if the distance is not far but in many homes, the distance can be fairly long. Difference will be neglible though.

    I get many installations where the boiler is located in an extension part of the house with no access to its roof space and the cable must be run externally from the attic over the 2nd floor. What cable do you use when run separately externally? I would normally use 7 core MYMJ for a 3 zone system and then use a relay if required or a boiler that uses 230v. Using 3 cables externally would be a bit of an eye sore.

    Call me old fashioned but a S-plan is a S-plan and I couldn't use a relay unless I had no other choice.

    Admittedly I was lucky as working in London everything was S,Y or W plan, the switchable fused spur was in arms lenth of the boiler and there always was a 3a fuse fitted:) and I would have to wire a system the same. Personally I find the wiring standards here can be bad (which is a pet hate of mine), things are getting better but it has to be plumber/installer led.

    I'd like to see more plumbers wiring their own heating systems and taking a steps towards being heating engineers which would include a uniform wiring design, ripping out all the cack and starting again, if we don't set the standard then it will always be cack.

    No disrespect to sparks as some of my best friends are sparks, but heating engineers should be wiring heating systems, then I'd see less 7 foot room stats, stats above rads, beside the front door, boilers with no interlocks, boilers with no earths, boilers with no perminant lives and my all time favourite a roomstat a inch over a toaster:pac:


  • Advertisement
  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    gary71 wrote: »
    Call me old fashioned but a S-plan is a S-plan and I couldn't use a relay unless I had no other choice.

    Admittedly I was lucky as working in London everything was S,Y or W plan, the switchable fused spur was in arms lenth of the boiler and there always was a 3a fuse fitted:) and I would have to wire a system the same. Personally I find the wiring standards here can be bad (which is a pet hate of mine), things are getting better but it has to be plumber/installer led.

    I'd like to see more plumbers wiring their own heating systems and taking a steps towards being heating engineers which would include a uniform wiring design, ripping out all the cack and starting again, if we don't set the standard then it will always be cack.

    No disrespect to sparks as some of my best friends are sparks, but heating engineers should be wiring heating systems, then I'd see less 7 foot room stats, stats above rads, beside the front door, boilers with no interlocks, boilers with no earths, boilers with no perminant lives and my all time favourite a roomstat a inch over a toaster:pac:

    Ok, well I'm replying out of interest not need at this stage as some of what you are saying is outside my realm of experience even though a lot of it seems to make sense re standardised wiring.
    But can I ask you what you mean by a 7 foot room stat? do you mean at 7 foot?? all the rest re stats makes sense to me, I'm suprised anyone would put a stat near any device or in any place where it will be adversely affected by a local heat source, the idea of anything without an earth concerns me, I'm not in your business so Im interested to know what kind of interlock a boiler could have? do you mean something to shut off the gas flow in the event of a power failure that fail to a safe position? I'd assume something like that would be integral to a modern boiler? or is it something else?
    As I've said, Im asking out of pure curiosity as the things you mention are similar to stuff i've come across in jobs I worked in.
    In case you suspect I may try fit my own boiler :), I've no intention, and while I wouldn't say I plan to grill an RGI that I'd employ to do an install, I want to be involved in the process and intend to ask plenty of questions before work begins to ensure I feel they understand what they are talking about and my requirements are tailored to the instal to suit my longterm heating needs.

    as an example, I plan to ask about external temperature compensation, I've read recently about boilers that do this, so they can then alter their output so they are operating at optimal efficiency at different times of the year/for different temp conditions.


  • Posts: 0 [Deleted User]


    Merch wrote: »
    do you mean at 7 foot??
    Yep:)
    Merch wrote: »
    I'm suprised anyone would put a stat near any device or in any place where it will be adversely affected by a local heat source,

    Fitting a roomstat isn't rocket science but on large sites i tend to find badly positioned roomstats which get roomstats a bad name, I would have often identified these faults at the building stage but nobody cared:(
    Merch wrote: »
    interested to know what kind of interlock a boiler could have?

    The idea of a boiler interlock is to save you money, a room stat should turn off your boiler once that zone/room has achieved temperture, this is done by fitting the right components wired correctly and it works very well, done badly it can cost you money by wasting fuel or have a detrimental effect on the boiler.
    Merch wrote: »
    In case you suspect I may try fit my own boiler :), I've no intention
    That's good, but i'v stopped worrying about it as I see it as natural selection;), many years ago a DIY fanatic on my patch decided he wanted 100% efficiency from his gas fire, so he thought long and hard about it, he decided to disconnect the gas supply to the fire in the frontroom attach a heatproof rubber hose which he then attached to a small lenth of cooper pipe, he placed the pipe pointing upwards wedged tightly between a few house bricks, he then placed a lit taper at the copper outlet turned on the gas and sat down to watch the telly. It was a lovely flame, a bit yellow by the time he was found as there was a lack of oxygen in the room but I can't argue with the efficiency he achieved:D.

    Merch wrote: »
    as an example, I plan to ask about external temperature compensation, I've read recently about boilers that do this, so they can then alter their output so they are operating at optimal efficiency at different times of the year/for different temp conditions.

    If you fit a outdoor sensor that reduces flow temperture you have to take into account the impact it will have on your hot water, slow reheat times, legionnaires.

    I like the two pipe system Viessmann do with hot water priority but will send 80c to the coil giving great reheat times and the rad temperture can have a outdoor sensor giving you low rad tempertures and a boiler condensing for longer.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    gary71 wrote: »
    If you fit a outdoor sensor that reduces flow temperture you have to take into account the impact it will have on your hot water, slow reheat times, legionnaires.

    I like the two pipe system Viessmann do with hot water priority but will send 80c to the coil giving great reheat times and the rad temperture can have a outdoor sensor giving you low rad tempertures and a boiler condensing for longer.

    I should say, I'd really be relying on them to tell me what in their experience works rather than suggesting I would just be grilling them, but from what I have heard, Viessman, Ariston and bosch are options to look at.

    but
    I'd be after efficiency across different operating conditions and something that is tried and tested with a good track record of reliability but also access to spares (preferably at a reasonable price). In a nutshell I really need to research a range of boilers, but I want the right size fitted, ie ability to produce heat is matched to the demand so not too big/too small.

    When my mother got hers done (years ago) the guy doing just said ah sure stick in the biggest capacity, I think the boiler capacity to produce heat is too large, Id rather it was smaller running continuously at its optimum performance than switching on and off, having said that neither hers or mine are condensing boilers so it probably doesnt make that much difference now, but any condensing boiler i may get, id prefer it was as small as possible, but still meet the demand so it can meet its peak efficiency more of the time.
    I just dont think most people think of any of this when they get a boiler.

    Im sure the thread has thoroughly cooked and incinerated the subject by now :)


  • Posts: 0 [Deleted User]


    The important thing is to find a installer who will calculate your heating requirement(no calc show them the door;)) and adjust the boiler to suit, gas boilers have always been able to be range rated which is only good if you now what heat is required.

    Gas boilers are very precise in how they use gas but they require a good installer to get the best out of them, I would rather have a crap boiler fitted by a good installer than the other way round:D there are some very good installers out there and they should be able to give you the system you want.


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    shane0007 wrote: »
    I get many installations where the boiler is located in an extension part of the house with no access to its roof space and the cable must be run externally from the attic over the 2nd floor. What cable do you use when run separately externally? I would normally use 7 core MYMJ for a 3 zone system and then use a relay if required or a boiler that uses 230v. Using 3 cables externally would be a bit of an eye sore.

    I've not had to cross that bridge yet thank God. I don't think I would use a volt free boiler in that instance.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gary71 wrote: »
    Fitting a roomstat isn't rocket science but on large sites i tend to find badly positioned roomstats which get roomstats a bad name, I would have often identified these faults at the building stage but nobody cared:(

    Another one is a room stat fitted with no neutral and therefore no anticipator and therefore no accuracy.


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    shane0007 wrote: »
    Another one is a room stat fitted with no neutral and therefore no anticipator and therefore no accuracy.

    Or another one is a room stat fitted with no cable at all:eek::eek::eek::eek::D:D:D


  • Registered Users, Registered Users 2 Posts: 2,790 ✭✭✭slavetothegrind


    JohnnieK wrote: »
    Or another one is a room stat fitted with no cable at all:eek::eek::eek::eek::D:D:D

    don't underestimate how useful that is johnny. Placebo plumbing i call it, they believe it's hot and therefore us menfolk can live in temporate conditions!!!

    :pac::pac::pac::pac::pac:


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    Placebo plumbing i call it, they believe it's hot and therefore us menfolk can live in temporate conditions!!!

    It's called remote control, slavetothegrind. Wireless and battery powered.


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 2,790 ✭✭✭slavetothegrind


    No, it's called decietful git sick of paying high heating bills. ;)

    Wireless stats you say, nope, haven't done that course yet!!!:pac:


Advertisement