Advertisement
If you have a new account but are having problems posting or verifying your account, please email us on hello@boards.ie for help. Thanks :)
Hello all! Please ensure that you are posting a new thread or question in the appropriate forum. The Feedback forum is overwhelmed with questions that are having to be moved elsewhere. If you need help to verify your account contact hello@boards.ie

Overflow pipe for condensate drain.

  • 09-04-2012 04:18PM
    #1
    Closed Accounts Posts: 3,323 ✭✭✭


    I am looking for advice on the above.

    I am not currently fitting a condensing boiler yet, but I am putting some new kitchen units in, I plan to build up two walls with some insulation backed plasterboard, partly to improve the insulation , but mostly to build up the walls to suit the measurements of the kitchen unit sizes (so Im not left with spaces that are fitted with trim to finish off, may as well have them insulated).

    What I want to do is, fit a pipe that is suitable for a condensing boiler condensate drain, do this now, so that at a later date when I upgrade the boiler, the kitchen units don't have to be disturbed or make things difficult to fit a condensate drain.

    I've checked to see if qual-pex was suitable due to the pH of the condensate and it isn't.

    So, is overflow pipe like Marley drain pipe? ie the type that uses bonded joints? I've read that 22mm is required and I'd plan to wrap it in an armaflex type pipe insulation and have it buried in the wall, then blanked off until its required at a later date.
    Is this the correct pipe?

    I'd prefer to minimise any joints, so if it can be gotten in a flexible type pipe, that could be run in one length without bonded joints etc. If this is available, what is it called and can it be gotten cut from a roll or in short lengths?
    I plan to leave space to connect it (below/behind the sink) to a sink/dishwasher drain. Can the drain be connected into a fitting that contains a nuetralising agent such as calcium carbonate or is this something that comes in modern condensing boilers?


«13

Comments

  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    I dont think you can get overflow pipe as flexible pipe, but it is the right pipe to get. If there are units at ground level you could run it at low level behind the units. Either way there will be joints but they are only glued joints.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    I want to run it down the wall (behind the insulation backed plasterboard) but dont want to run it too low, when it is in use I want to make sure any condensate flows away positively, had hoped there was something I could do it without joints.


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    Surly you will have a joint somewhere. Where is it going to connect into the existing waste? There is a flexible waste you can get but the smallest is 32mm.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    I want to minimise the number of joints, ie one at the boiler end and one at the connection to the drain, I'd prefer no other joints in between either fully or partially behind plaster board.


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    As I said the smallest is 32mm. A corrugated flexible waste and you buy the fittings for the ends. Never seen anything smaller. I have looked on-line and cant see anything. Depending on the distance you need Excel Industries do an adjustable appliance hose the stretches to 2.5m. www.excel-industries.com


  • Advertisement
  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    Is that the same flexible piping that is used to drain washing machines?


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    Yes but it will only stretch to 2.5m and you will need a jubily clip either end.


  • Registered Users, Registered Users 2 Posts: 2,409 ✭✭✭sullzz


    Why can't you run it outside , what are you going to with the safety valve pipe


  • Registered Users, Registered Users 2 Posts: 1,019 ✭✭✭anthonyos


    i love diy plumbers they nearly always get it wrong takes them 4 times as long and by the time they realize they messed it up they are paying a professional to rectify their tempt god loves a trier :)


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    sullzz wrote: »
    Why can't you run it outside , what are you going to with the safety valve pipe

    Why cant i run the condensate drain outside? well to where? I would then have to connect it to a drain somewhere which is going to look a bit crap, most of the information I have found suggests connecting it to an existing drain and this is the tidiest looking. If you want extra sockets in, do you want someone to tack it over the wall/skirting boards or will you prefer they chased it in the wall, beside you must be aware the condensate is corrosive, even if only slightly, so at the least it will stain the patio.
    as for a safety valve pipe, what of it? I dont know why you are referring to something else, I'm just looking to put a condensate drain in while I'm doing other work, if you are suggesting I connect into that?? or are you saying its draining outside?? yes, its a stub of pipe sticking out of the wall, buts likely its pH doesnt make it corrosive, i.e. greater or lower than 7.

    [QUOTE=anthonyos;78040139]i love diy plumbers they nearly always get it wrong takes them 4 times as long and by the time they realize they messed it up they are paying a professional to rectify their tempt god loves a trier :)[/QUOTE]

    I'm looking for some advice, I dont really appreciate the smart reply, if you read my post, Im doing other work where I want to put a drain in at the same time, do you suggest I get a plumber in to put in one drain pipe?? what, thats about 2 metres long?
    If you aren't willing to contribute constructive advice, why bother??

    As its the law, when I am getting a new boiler I will require an RGI, but that will be after the fact/my kitchen units are in, so what then, do you suggest I do? get a plumber in specifically to rip it all out when this could be a year down the road??

    DIY plumbers ok can you give me a rough estimate on how much it would cost to replace, 4 wash hand basin taps, and a set of bath taps?

    Thanks to those that provided constructive advice, much appreciated.


  • Advertisement
  • Registered Users, Registered Users 2 Posts: 1,019 ✭✭✭anthonyos


    im sorry i didn't mean to upset you ...if you can afford the space run it in 1 1/4 waste pipe use plenty of glue.were are you planning your final connection ie outside drain or under sink


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    No worries, I did my trade as an aircraft mech, I feel that I am reasonably qualified (competent) to do a bit of plumbing connections like taps and other minor repairs, I dont have the specific experience all the time, thats why I ask for specific advice, but i have a lot of time under my belt doing up connections and the like.
    I accept that RGI's are required by law and that I wont have their experience to assess and fit the correct size boiler,but I did enough hydraulic connections to feel competent of doing a few taps and stick in a bit of piping ;) anyway, i need to save whatever I can at the moment.
    I planned to connect under the sink, however I want to instal the pipe and blank both ends until I am changing the boiler, plus from what I have read, the height I (get RGI to connect)connect and whether I get the drain connected upstream or downstream, basically depends on the boiler requirements as far as I can see, but that wont be my concern, that'll be the RGI's.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    Brazil is on Film 4 now, I often think of central services when I open a thread :D


  • Registered Users, Registered Users 2 Posts: 10,262 ✭✭✭✭Joey the lips


    I would keep this inside if i could. No worries about frost then. Also marley is used because of the acidic nature of the water. Copper is not used because of this.


  • Registered Users, Registered Users 2 Posts: 2,409 ✭✭✭sullzz


    Merch wrote: »
    Why cant i run the condensate drain outside? well to where? I would then have to connect it to a drain somewhere which is going to look a bit crap, most of the information I have found suggests connecting it to an existing drain and this is the tidiest looking. If you want extra sockets in, do you want someone to tack it over the wall/skirting boards or will you prefer they chased it in the wall, beside you must be aware the condensate is corrosive, even if only slightly, so at the least it will stain the patio.
    as for a safety valve pipe, what of it? I dont know why you are referring to something else, I'm just looking to put a condensate drain in while I'm doing other work, if you are suggesting I connect into that?? or are you saying its draining outside?? yes, its a stub of pipe sticking out of the wall, buts likely its pH doesnt make it corrosive, i.e. greater or lower than 7.



    I'm looking for some advice, I dont really appreciate the smart reply, if you read my post, Im doing other work where I want to put a drain in at the same time, do you suggest I get a plumber in to put in one drain pipe?? what, thats about 2 metres long?
    If you aren't willing to contribute constructive advice, why bother??

    As its the law, when I am getting a new boiler I will require an RGI, but that will be after the fact/my kitchen units are in, so what then, do you suggest I do? get a plumber in specifically to rip it all out when this could be a year down the road??

    DIY plumbers ok can you give me a rough estimate on how much it would cost to replace, 4 wash hand basin taps, and a set of bath taps?

    Thanks to those that provided constructive advice, much appreciated.

    You say you dont like smart replies , well im not a fan of them either , i only asked a question to offer some help , no need to get all defensive , the safety valve pipe will not be just a stub of copper it would terminate just above ground level , no more advice will be offered from me with an attitude like that .also if your not confident enough to glue a fitting or fit a joint you shouldn't do the job at all , perhaps get someone who knows how to do it and is willing to use the appropriate fitting instead of looking for a flexible pipe to use as a shortcut .i wouldnt want to fit a boiler after the homeowner fitted a pipe hidden within the wall , as you said yourself the condense is acidic.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    The flexible pipes Merch is looking for are called " flexible condensate (drain) pipes "

    They are connected straight to the condensate trap and fed into a junction wherever it suits.
    The connection between flex-pipe and fixed sewer pipe can be a flexible plug, similar to that from the washing machine or dish washer.

    All these devices are ready available from the plumbing shop, the 25/20mm flex pipe (used for example for Vokera boilers) costs around €1.-/m, the plug to join the fixed pipe (without glue as well) costs around € 1.- as well.

    The flex pipe can be glued spot-wise to the wall using the same mineralic glue as for the wall boards.

    Mind that a lack of thermal insulation (the condensate pipe installed within the wall insulation) might cause a cold spot, consequently condensation might appear.

    If the boiler is purchased by mail-order most dealers can supply the flex-pipe and plug as well, check their catalogs.





    You meet some installers in this forum you wouldn't like to hire....


    First links via google:

    http://www.mcalpineplumbing.com/traps/condensate-fittings/190-flexible-to-rigid-overflow-pipe-straight-connector.html

    http://www.reece.com.au/hvacr/products/9502294

    There is a lot more out there.


  • Registered Users, Registered Users 2 Posts: 2,409 ✭✭✭sullzz


    heinbloed wrote: »




    You meet some installers in this forum you wouldn't like to hire.....



    Yeah very true you should hire a " heating engineer"


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    A heating engineer would certainly not use clips to fix heating pipes or flexible non-pressurised condensate pipes.
    He or she would propably sign an expertise to bring such installers to court when asked for.

    Responsible engineers in this country and half of the plumbing industry would meet in the workhouse.

    PS

    Whilest heating engineers have no problem finding a job abroad on the continent (the midle European countries are looking eagerly for heating engineers due to the boom in the building/heating/water/gas/energy industry) the Irish plumber/installer seems to be stucked with the Anglican countries as a choice to go.
    No brain drain worries from this side, see

    http://www.irishtimes.com/newspaper/breaking/2012/0410/breaking18.html


  • Registered Users, Registered Users 2 Posts: 10,262 ✭✭✭✭Joey the lips


    heinbloed wrote: »


    You meet some installers in this forum you wouldn't like to hire....


    .

    If you start off down this road i will just ban you and leave you stewing or too the CMODS. No problem to me.

    Try a little tact.

    There was new protocol brought in to deal with upsetting the neighbourhood. I have reframed from using this because i am very liberal

    But i am sure i speak for nearly everyone when i say you truly can be a right pain in the arse. Please stop. Despite what you think your opinion is valued your attitude is not.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    Quote:
    Originally Posted by sullzz viewpost.gif
    Why can't you run it outside , what are you going to with the safety valve pipe

    Why cant i run the condensate drain outside? well to where? I would then have to connect it to a drain somewhere which is going to look a bit crap, most of the information I have found suggests connecting it to an existing drain and this is the tidiest looking. If you want extra sockets in, do you want someone to tack it over the wall/skirting boards or will you prefer they chased it in the wall, beside you must be aware the condensate is corrosive, even if only slightly, so at the least it will stain the patio.
    as for a safety valve pipe, what of it? I dont know why you are referring to something else, I'm just looking to put a condensate drain in while I'm doing other work, if you are suggesting I connect into that?? or are you saying its draining outside?? yes, its a stub of pipe sticking out of the wall, buts likely its pH doesnt make it corrosive, i.e. greater or lower than 7.
    sullzz wrote: »
    You say you dont like smart replies , well im not a fan of them either , i only asked a question to offer some help , no need to get all defensive , the safety valve pipe will not be just a stub of copper it would terminate just above ground level , no more advice will be offered from me with an attitude like that .also if your not confident enough to glue a fitting or fit a joint you shouldn't do the job at all , perhaps get someone who knows how to do it and is willing to use the appropriate fitting instead of looking for a flexible pipe to use as a shortcut .i wouldnt want to fit a boiler after the homeowner fitted a pipe hidden within the wall , as you said yourself the condense is acidic.


    Only half that reply was to you, the first half ??
    My safety valve pipe terminates just beside the flue, I haven't noticed any being terminated just above the ground, assuming we are talking about the same thing?
    I never said i wasn't confident to glue a fitting? I'm not looking for a shortcut, I was looking to use the appropriate piping for the job, someone else (a few people) suggested there is a flexible type that is suitable. It makes common sense to use the minimum of joints possible.
    I know its corrosive (I've read acidic or alkaline, but corrosive to say the least) thats why I'm looking for the right item.

    So how do you suggest you would approach a job that has either no drain fitted, where would you take it? I am curious as to how you would run the drain if the owner wanted it hidden and not just drilled through the wall and then what tacked along the wall and piped into an external drain? what about freezing conditions?
    or
    A drain fitted but the home owner did it? lets just say they told you they sourced the correct pipe type/material and you could see they were careful enough to blank both ends, are you saying that this is different to a pipe you may fit? and that you would refuse to use it?

    Thanks to the people that have offered helpful and constructive advice, the reality is I cannot justify paying someone to fit a pipe that I intend wont be used until my existing boiler is replaced, it just doesn't make sense, I am equally as qualified and competent enough to do it, I'd be foolish not to.


  • Advertisement
  • Posts: 0 [Deleted User]


    The RGI is responsible for the condensate pipe work, the boiler manufactures instructions dictate fitting requirements for the boiler you want to fit in the future not you or the RGI, if you could pick the manufacture you may want to use in the future Viessmann, Worcester Bosch etc... and use their current requirements as though your fitting it now and ring them for clarification, if not you may find further info here:http://www.idhee.org.uk/ExceptionsGuide.pdf

    What you want to do is a bit different and in my mind wouldn't be a problem unless there was a problem down the road and if it didn't meet manufactures instruction it could cause you problems, Gary.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    I've come across that document in a slightly different format. I really had planned to do intensive research into getting a boiler that suits my requirements and is going to be as cost effective as possible over the longterm, but at a later date.
    Which means I do that now or make a space behind the insulation backed plasterboard or make a space and install suitable flexible pipe that may suit but which can be extracted if it doesn't.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    Merch wrote: »
    Why cant i run the condensate drain outside? well to where? I would then have to connect it to a drain somewhere which is going to look a bit crap, most of the information I have found suggests connecting it to an existing drain and this is the tidiest looking

    You can install a purpose made soakaway. McAlpine make them. I used them whenever there is not a drain close by. Just core drill a 125mm hole in the ground to a depth of 300mm, insert the soakaway and fill with limestone to neutralise the acidic discahrge from the condensate. Job done. They are designed for that exact purpose.

    Heatmerchants stock them (Code U47831 : Price €26.07 plus VAT)

    Note that all internal condensate pipework should be minimum of 22mm diameter and all external should be minimum 32mm but kept to a maximum length of 3m externally. Ensure all joints are sealed joints internally, as if there is a failure of the trap or water drying out, POC's can be discharged through it. Piped into an open washing maching or dishwater is not acceptable. It must be a sealed joint.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    shane0007 wrote: »
    You can install a purpose made soakaway. McAlpine make them. I used them whenever there is not a drain close by. Just core drill a 125mm hole in the ground to a depth of 300mm, insert the soakaway and fill with limestone to neutralise the acidic discahrge from the condensate. Job done. They are designed for that exact purpose.

    Heatmerchants stock them (Code U47831 : Price €26.07 plus VAT)

    Note that all internal condensate pipework should be minimum of 22mm diameter and all external should be minimum 32mm but kept to a maximum length of 3m externally. Ensure all joints are sealed joints internally, as if there is a failure of the trap or water drying out, POC's can be discharged through it. Piped into an open washing maching or dishwater is not acceptable. It must be a sealed joint.

    Appreciate the advice, I would prefer an internal drain than an external or a soakway, but its an option I suppose and a lot cheaper than i had thought, If using an internal drain it would definitely be a sealed joint, I didnt realise POC's might be discharged through the condensate line, I assumed there was some kind of separation device/chamber/trap in the boiler that prevented this.
    edit, I've actually come across recommendations to use 3/4" which is less than 22mm, the length of the line would be no greater than 2 metres anyway.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    Yes, there is an internal trap within the boiler to stop the POC's from entering the condensate pipe, however, should this dry out or fail it can happen. If dried out, it will quickly refill from condensation production from the boiler itself. If it fails, this is where issues can arise. A rare occurence, but it does happen, usually due to ill fitting and more common with oil boilers where the trap is installed by the installer rather than factory installed.
    You could actually use corrugated stainless steel pipe as condensate pipe, expensive but for example, I have lots let over from solar installations, but there will always be a problem with a transitional joint from s/s to plastic. The joint cannot be copper or brass. Stick with plastic. It's cheap and it works. 22mm is only a couple of euros for a 2m length.

    You will, as previously commented, require the 3 bar safety valve piped to within 100mm of ground level externally. This can be brought down internally and then exit at low level to eliminate an eye sore pipe running down the wall externally. The reason for why your existing pipe is not acceptable is because if that was to discharge when you were walking past it at the point of it discharging, it will be released at minimum 3 bar pressure and more than likely at scalding temperatures. At the existing location, your face will probably take the worst of it. At 100mm from the ground and pointing at the ground, a likelyhood of no injury will occur.


  • Closed Accounts Posts: 3,323 ✭✭✭Merch


    shane0007 wrote: »
    You will as previously commented, require the 3 bar safety valve piped to within 100mm of ground level externally. This can be brough down internally and then exit at low level to eliminate an eye sore pipe running down the wall. The reason for why your existing pipe is not acceptable is because it that was to discharge when you were walking past it at the point of it discharging, it will be released at minimum 3 bar pressure and more than likely at scalding temperatures. At the existing location, your face will probably take the worst of it. At 100mm from the ground and pointing at the ground, a likelyhood of no injury will occur.

    I wasn't sure what the poster was suggesting when they brought up the safety valve, I thought they were trying to suggest that a condensate pipe should be tee'd into it (which to me seemed ridiculous) or merely implying that it drains outside, so why would there be a problem draining a condensate pipe externally.
    While it's in a place that isn't convenient to walk past the safety valve discharge pipe, it would be possible to be standing beside it, as this was how the house was constructed as a new build many years ago as part of a large estate and as far as I can see all others are the same (Im not saying that is correct, just that they are that way, not only mine), I've also seen many others that way elsewhere, from that perspective I think I will include a copper pipe down the inside leading to outside but blanked off so nothing crawls in and blocks it and ready to be connected when a new boiler goes in.

    These are the reasons i come here for advice as it allows me to plan for what would otherwise be too late/add unnecessary cost to implement easily afterwards.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    He was just pointing out that regulation and he was perfectly correct. Nearly all previous installations carried out in Ireland ignored regulations. With gas, there are a few little ticks introduced to the certification process that now has a little more comeback to the installer should problems or challenges arise. If he ticks the box to state that it is installed as per regulation, then he must install as per regs. Regs normally make sense and they are there for the safe operation of the appliance, in that it is safe for the user and surrounding persons that it may affect and that the appliance can operate as the manufacturer intended it to.

    Running a 22mm condensate pipe and a 1/2" copper pipe down at this stage makes good sense. I wish all my clients done this before I arrive to install their boiler! I usually get "uhhh, does those pipes have to go there?"

    Also ensure that you have 4 core cable going to the boiler location. You should already have, but no harm in checking while the fire is hot.


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    You can install a purpose made soakaway. McAlpine make them. I used them whenever there is not a drain close by. Just core drill a 125mm hole in the ground to a depth of 300mm, insert the soakaway and fill with limestone to neutralise the acidic discahrge from the condensate. Job done. They are designed for that exact purpose.

    Heatmerchants stock them (Code U47831 : Price €26.07 plus VAT)

    Note that all internal condensate pipework should be minimum of 22mm diameter and all external should be minimum 32mm but kept to a maximum length of 3m externally. Ensure all joints are sealed joints internally, as if there is a failure of the trap or water drying out, POC's can be discharged through it. Piped into an open washing maching or dishwater is not acceptable. It must be a sealed joint.

    Without sounding like a miserable basturd:eek: but some manufactures require a larger diameter pipe to feed the condensate pipe from the boiler in to, creating a air gap to prevent condensate backing up and filling the combustion chamber, only a problem if it happens and there would be no warranty cover as the damage is quite bad, PCB, gas valve, fan, insulation commonly would require replacing.


  • Posts: 0 [Deleted User]


    shane0007 wrote: »
    He was just pointing out that regulation and he was perfectly correct. Nearly all previous installations carried out in Ireland ignored regulations. With gas, there are a few little ticks introduced to the certification process that now has a little more comeback to the installer should problems or challenges arise. If he ticks the box to state that it is installed as per regulation, then he must install as per regs. Regs normally make sense and they are there for the safe operation of the appliance, in that it is safe for the user and surrounding persons that it may affect and that the appliance can operate as the manufacturer intended it to.

    Running a 22mm condensate pipe and a 1/2" copper pipe down at this stage makes good sense. I wish all my clients done this before I arrive to install their boiler! I usually get "uhhh, does those pipes have to go there?"

    Also ensure that you have 4 core cable going to the boiler location. You should already have, but no harm in checking while the fire is hot.

    No good to you if you have low voltage/no voltage switching, if you run both together you can get induction firing the boiler intermittently when the programmer is off, it's best to split the wires in to separate cables.


  • Advertisement
  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gary71 wrote: »
    No good to you if you have low voltage/no voltage switching, if you run both together you can get induction firing the boiler intermittently when the programmer is off, it's best to split the wires in to separate cables.

    You can with a relay


Advertisement