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I want to build an electric cafe racer how do I register it?

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  • Registered Users Posts: 33 jamie_m_ward


    Mjolnir wrote: »
    https://urbanebikes.com/collections/electric-motorbikes/products/super-soco-tc

    You'd be better off considering something like that.
    Unless you've got a fairly hefty bank account at 18 your idea isn't really a runner to have as a first on road bike.
    Maybe by the time your 24 have a full A and good ncb and electric bikes have any sort of a presence in the Irish Market.
    One warning as a biker other motorist rarely see us, often our engine sounds wale them up and save us when reved. Ireland isn't a great place for electric bikes bad enough for normal bikes and no charging facilities.

    It would be a long term project, also that's a good point, it would only really be for comuting


  • Registered Users Posts: 985 ✭✭✭Mjolnir


    It would be a long term project, also that's a good point, it would only really be for comuting

    The likes of the above would do ya for commuting while building it. Realistically you should be learning on a petrol bike as it'll provide some form of safety in the fact it can be heard.


  • Registered Users Posts: 33 jamie_m_ward


    Mjolnir wrote: »
    The likes of the above would do ya for commuting while building it. Realistically you should be learning on a petrol bike as it'll provide some form of safety in the fact it can be heard.

    Thanks for all the advice, as I said this is all research before I jump into a project like this


  • Registered Users Posts: 985 ✭✭✭Mjolnir


    Thanks for all the advice, as I said this is all research before I jump into a project like this

    No worries, if ya do get into bikes its a great community for the most part ha.
    The craic outweighs the squeaky bum moments ha


  • Registered Users Posts: 14,906 ✭✭✭✭CJhaughey


    The biggest issue is making a battery pack/BMS and a drive system that is safe and reliable , the energy in a big lithium pack is substantial and capable of a lot of damage in the event that something goes wrong.
    If you think that is implausible then look at this:
    https://www.motorsport.com/motoe/news/jerez-fire-bikes-destroyed/4352249/
    https://www.motorcyclenews.com/sport/motogp/2019/march/motoe-championship-in-doubt-after-catastrophic-fire/

    Now bear in mind that this is an international race series and the manufacturer is also one of the larger E-bike manufacturers and know a thing or two about making e-bikes.
    So making an E-bike is a nice project but getting it insured is probably not going to be that easy.


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  • Registered Users Posts: 7,338 ✭✭✭bladespin


    CJhaughey wrote: »
    Now bear in mind that this is an international race series and the manufacturer is also one of the larger E-bike manufacturers and know a thing or two about making e-bikes.
    So making an E-bike is a nice project but getting it insured is probably not going to be that easy.

    TBH There were a lot of batteries in there and the fault was suspected to come from the charging unit.

    Also conventional petrol is much safer? :confused:


  • Registered Users Posts: 14,906 ✭✭✭✭CJhaughey


    bladespin wrote: »
    TBH There were a lot of batteries in there and the fault was suspected to come from the charging unit.

    Also conventional petrol is much safer? :confused:

    Remember in 2018 when the TT zero bike caught fire and set a tree on fire and they cancelled that days racing?




    A homebuilt system still needs to be charged with a charger, how do you ensure that the system you have will control charging adequately?
    Above 60°C the risk of thermal runaway gets very high and if that happens there better be a very good system to deal with the problem.





    Conventional petrol fires can be extinguished using normal means of fire suppression.
    Foam and Dry powder will both extinguish a Class B fire.

    For Lithium it is much more difficult as some of the batteries release oxygen as they burn which compounds the difficulty of extinguishing the fire so you need water in large quantities.
    Then you have the risk of electrocution, not insignificant with large DC systems.



    My point is that battery power is not automatically benign when you are talking about the amount of contained energy that a car or bike needs to function in a manner which approximates an ICE engine.
    Its still an awful lot of contained energy and has a lot of potential to go wrong and this has to be understood and managed.



    https://twitter.com/iomjp/status/1000703103249862656


  • Registered Users Posts: 12,761 ✭✭✭✭galwaytt


    bladespin wrote: »
    TBH There were a lot of batteries in there and the fault was suspected to come from the charging unit.

    Also conventional petrol is much safer? :confused:

    to an extent, it is.

    From a fire perspective you can put out a petrol fire by any one of the conventional means: starve if of fuel, starve it of oxygen, lower it's temperature. Relatively speaking in fire terms, these are known and understood, and non-specialists can put it out quite easily.

    A battery otoh as mentioned by CJH has not only it's own fuel load, but the ability to 'create' it's own oxygen, and the temps are so high that huge volumes of coolant are required making them far more difficult to suppress. A much tougher cookie to crack imho.

    Ode To The Motorist

    “And my existence, while grotesque and incomprehensible to you, generates funds to the exchequer. You don't want to acknowledge that as truth because, deep down in places you don't talk about at the Green Party, you want me on that road, you need me on that road. We use words like freedom, enjoyment, sport and community. We use these words as the backbone of a life spent instilling those values in our families and loved ones. You use them as a punch line. I have neither the time nor the inclination to explain myself to a man who rises and sleeps under the tax revenue and the very freedom to spend it that I provide, and then questions the manner in which I provide it. I would rather you just said "thank you" and went on your way. Otherwise I suggest you pick up a bus pass and get the ********* ********* off the road” 



  • Registered Users Posts: 18,942 ✭✭✭✭Del2005


    right so sounding like the uk route is the only way , as in bringing it to the uk getting a title and importing it back? if i meet all the requirement for an A licence (l2e?) and i try to insure it ill have better luck ? as its not "modifed" even tho it is a home built bike ahhaah

    A friend took his Irish bike to the UK when he moved over. Because he couldn't get the certificate of Conformity from the Irish distributor it cost him nearly £1k to get on UK plates.

    You would then need to register it here and with the UK leaving the EU you will be liable for import duty and VAT on the bike. That's if we recognise UK Q plated vehicles by then, currently there is free movement of goods when they leave there won't be.

    https://www.gov.uk/vehicle-registration/kitbuilt-vehicles



    You then get back to the insurance problem.


  • Registered Users Posts: 7,338 ✭✭✭bladespin


    CJhaughey wrote: »
    Remember in 2018 when the TT zero bike caught fire and set a tree on fire and they cancelled that days racing?

    I do but I've seen a few firey ones over there with regular fuelled bikes too.
    galwaytt wrote: »
    to an extent, it is.

    Yes and no, with a flashpoint like petrol, it doesn't take much to set it off, have a neighbour who lost his entire house to a fire started by a petrol spill.

    I understand what you're saying about batteries etc but looked after they're safer IMO.


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  • Registered Users Posts: 14,906 ✭✭✭✭CJhaughey


    bladespin wrote: »

    Yes and no, with a flashpoint like petrol, it doesn't take much to set it off, have a neighbour who lost his entire house to a fire started by a petrol spill.

    I understand what you're saying about batteries etc but looked after they're safer IMO.


    So how exactly do you go about building a BMS and Battery pack that covers all the bases? If Energica and several Universities have had problems with fire what does that mean for someone building a pack in their shed or house?



    Bearing in mind that a burning battery cannot be extinguished like petrol with just a dry powder extinguisher.


    I have multiple types and sizes of extinguishers in my house, from Dry powder to C02, Foam and Halon.
    I would be comfortable with even a decent sized fuel spill (apart from it destroying tarmac) but I don't have any means to put out a Lithium fire apart from a decent sized garden hose.


  • Registered Users Posts: 7,338 ✭✭✭bladespin


    CJhaughey wrote: »
    So how exactly do you go about building a BMS and Battery pack that covers all the bases? If Energica and several Universities have had problems with fire what does that mean for someone building a pack in their shed or house?

    I have no idea why you're asking me, honestly, why are you???

    Personally I'd just use an existing battery set (let someone else do the inventing).


  • Registered Users Posts: 7,101 ✭✭✭Max Headroom


    This is turning into another "WTF are you bothering to be different" thread.....jseus no wonder lads give up on their ideas/dreams....if i'd listen to my "mates" years ago i'd probably be out playing golf or down the pub with them pissing and moaning about spending 100 quid for a helmet...do ya know how many pints i can get for that........:rolleyes:


  • Registered Users Posts: 14,906 ✭✭✭✭CJhaughey


    Its really a question for the OP, but what I was attempting to do is make people aware that lithium battery tech is not as safe as they think in large quantities.
    I replied to your post because you said that petrol was more dangerous.
    OP I admire your vision but just be very careful around large quantities of Lithium batteries and don't park next to my bike.:P


  • Registered Users Posts: 33 jamie_m_ward


    CJhaughey wrote: »
    The biggest issue is making a battery pack/BMS and a drive system that is safe and reliable , the energy in a big lithium pack is substantial and capable of a lot of damage in the event that something goes wrong.
    If you think that is implausible then look at this:
    https://www.motorsport.com/motoe/news/jerez-fire-bikes-destroyed/4352249/
    https://www.motorcyclenews.com/sport/motogp/2019/march/motoe-championship-in-doubt-after-catastrophic-fire/

    Now bear in mind that this is an international race series and the manufacturer is also one of the larger E-bike manufacturers and know a thing or two about making e-bikes.
    So making an E-bike is a nice project but getting it insured is probably not going to be that easy.
    cheers man, yeah I am aware of the dangers from mechanical failure and such, just yesterday I came across a different kind of cell that is less dangerous and have a larger cycle of 1000 rather than the 300, can't remember from the top of my head what they're called, and yeah insurance is the really buggy that would stop anyone dead in their tracks


  • Registered Users Posts: 33 jamie_m_ward


    Del2005 wrote: »
    A friend took his Irish bike to the UK when he moved over. Because he couldn't get the certificate of Conformity from the Irish distributor it cost him nearly £1k to get on UK plates.

    You would then need to register it here and with the UK leaving the EU you will be liable for import duty and VAT on the bike. That's if we recognise UK Q plated vehicles by then, currently there is free movement of goods when they leave there won't be.

    https://www.gov.uk/vehicle-registration/kitbuilt-vehicles



    You then get back to the insurance problem.

    Yeah they make it difficult don't they, it's a pitty because it's genuinely a good initiative and we should be free to work away, provided that the work is checked and held to high standards, there just seems to be such a tabou, (mostly money racketing than anything)


  • Registered Users Posts: 33 jamie_m_ward


    CJhaughey wrote: »
    Its really a question for the OP, but what I was attempting to do is make people aware that lithium battery tech is not as safe as they think in large quantities.
    I replied to your post because you said that petrol was more dangerous.
    OP I admire your vision but just be very careful around large quantities of Lithium batteries and don't park next to my bike.:P
    Cheers for the help and I appreciate the concern, as I said to an earlier reply you posted I came across cell's that on at least first glance (have to doore research) seem safer.

    https://youtu.be/z86Mt6t6Cn8


  • Registered Users Posts: 2,241 ✭✭✭goblin59


    trying to source a motor at the moment seeing where my best options might be, as far as batteries go i would be considering building it myself. I would order some 18650 cells from china (of course would have to charge and discharge each battery and test voltage to make sure they are reliable) i would then wire them in parallel groups to increase capacity and then in series to meet my voltage needs. and of course use a BMS (battery management system) to ensure safe charfing and discharging. Sorry for the long reply i doubt you were that interested but thats the rundown if your currious , who knows maybe i could get company to sponsor a build series for the motor ahahha i can only dream

    You would be surprised,
    I do alot of hobby stuff in the apartment, mainly PCB designs for guitars.

    I seen a mention of you being 18?
    I would look at getting into UCD, they have a history of electric vehicles.
    John Byrne was a lecturer there who Patented alot of parts still used in modern electric cars
    https://patents.google.com/?inventor=John+V.+Byrne

    The other option is look at the little electric scooters they have around Asia.
    Theyre powered from a 12v car battery. They don't go very fast, but they'd be cheap to build and the batteries are easily available.


  • Registered Users Posts: 33 jamie_m_ward


    goblin59 wrote: »
    You would be surprised,
    I do alot of hobby stuff in the apartment, mainly PCB designs for guitars.

    I seen a mention of you being 18?
    I would look at getting into UCD, they have a history of electric vehicles.
    John Byrne was a lecturer there who Patented alot of parts still used in modern electric cars
    https://patents.google.com/?inventor=John+V.+Byrne

    The other option is look at the little electric scooters they have around Asia.
    Theyre powered from a 12v car battery. They don't go very fast, but they'd be cheap to build and the batteries are easily available.

    Wow nice not into guitars but my friend is, that's something to look into I might consider it


  • Registered Users Posts: 12,761 ✭✭✭✭galwaytt


    Btw, electric custom has been done here, just not road legal https://youtu.be/m5BUk-yINW0

    ..in Athenry :)

    http://www.dwrenched.com/2015/03/dwrenched.html?m=1

    https://thevintagent.com/strom36/

    Ode To The Motorist

    “And my existence, while grotesque and incomprehensible to you, generates funds to the exchequer. You don't want to acknowledge that as truth because, deep down in places you don't talk about at the Green Party, you want me on that road, you need me on that road. We use words like freedom, enjoyment, sport and community. We use these words as the backbone of a life spent instilling those values in our families and loved ones. You use them as a punch line. I have neither the time nor the inclination to explain myself to a man who rises and sleeps under the tax revenue and the very freedom to spend it that I provide, and then questions the manner in which I provide it. I would rather you just said "thank you" and went on your way. Otherwise I suggest you pick up a bus pass and get the ********* ********* off the road” 



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  • Registered Users Posts: 33 jamie_m_ward


    galwaytt wrote: »
    Btw, electric custom has been done here, just not road legal https://youtu.be/m5BUk-yINW0

    ..in Athenry :)

    http://www.dwrenched.com/2015/03/dwrenched.html?m=1

    https://thevintagent.com/strom36/
    Yeah the hard part is getting them road legal.. Its really a bummer, stops the maker community really thriving


  • Registered Users Posts: 7,101 ✭✭✭Max Headroom


    galwaytt wrote: »
    Btw, electric custom has been done here, just not road legal https://youtu.be/m5BUk-yINW0

    ..in Athenry :)

    http://www.dwrenched.com/2015/03/dwrenched.html?m=1

    https://thevintagent.com/strom36/


    Cant see why i cant be legal...its basically an electric bicycle..are there limits to the capacity from being a bicycle to a motorcycle.....:confused:


  • Registered Users Posts: 985 ✭✭✭Mjolnir


    Cant see why i cant be legal...its basically an electric bicycle..are there limits to the capacity from being a bicycle to a motorcycle.....:confused:

    Any mechanically propelled vechicle needs to be taxable(regardless if any tax applies) and have insurance, that includes those little electric peddle bikes and scouters.
    Can't remember the exact conditions it has to meet to fall outside that requirement, basically mostly anything with a motor that doesn't depend mostly on the user generating the momentum.

    Registration is so every home tutul wanna be doesn't slap together a frame and kill themselves or someone else.
    I remember seeing something before where someone basically said sure Billy Lane just eyeballs things, apart from being incredibly talented in fabrication and intelligent, he was an engineer.
    Him I'd trust to build a frame, John down the road who took up a new hobby..... not so much.

    I'd love to build a ground up bike, but the equipment and skill required are beyond me, frame jigs, pipe benders welders, presses, adds up quick.


  • Registered Users Posts: 12,761 ✭✭✭✭galwaytt


    Cant see why i cant be legal...its basically an electric bicycle..are there limits to the capacity from being a bicycle to a motorcycle.....:confused:

    It's not a bicycle. Under EU regs it's a PTW - Powered Two Wheeler. Aka, a vehicle.

    This means Type Approval, Certificate of Conformity etc etc.

    Huge task - I'm in the middle of that now for a vehicle (work), and I can tell you now that presented with a 2-wheeler, you'd be a pioneer with NSAI.... :pac::pac:

    Ode To The Motorist

    “And my existence, while grotesque and incomprehensible to you, generates funds to the exchequer. You don't want to acknowledge that as truth because, deep down in places you don't talk about at the Green Party, you want me on that road, you need me on that road. We use words like freedom, enjoyment, sport and community. We use these words as the backbone of a life spent instilling those values in our families and loved ones. You use them as a punch line. I have neither the time nor the inclination to explain myself to a man who rises and sleeps under the tax revenue and the very freedom to spend it that I provide, and then questions the manner in which I provide it. I would rather you just said "thank you" and went on your way. Otherwise I suggest you pick up a bus pass and get the ********* ********* off the road” 



  • Registered Users Posts: 7,338 ✭✭✭bladespin


    galwaytt wrote: »
    It's not a bicycle. Under EU regs it's a PTW - Powered Two Wheeler. Aka, a vehicle.

    This means Type Approval, Certificate of Conformity etc etc.

    Huge task - I'm in the middle of that now for a vehicle (work), and I can tell you now that presented with a 2-wheeler, you'd be a pioneer with NSAI.... :pac::pac:

    Just a question but why would you use the NSAI?


  • Registered Users Posts: 12,761 ✭✭✭✭galwaytt


    bladespin wrote: »
    Just a question but why would you use the NSAI?

    They're the Notified Body for Ireland. It is they who issue CoC.

    Ode To The Motorist

    “And my existence, while grotesque and incomprehensible to you, generates funds to the exchequer. You don't want to acknowledge that as truth because, deep down in places you don't talk about at the Green Party, you want me on that road, you need me on that road. We use words like freedom, enjoyment, sport and community. We use these words as the backbone of a life spent instilling those values in our families and loved ones. You use them as a punch line. I have neither the time nor the inclination to explain myself to a man who rises and sleeps under the tax revenue and the very freedom to spend it that I provide, and then questions the manner in which I provide it. I would rather you just said "thank you" and went on your way. Otherwise I suggest you pick up a bus pass and get the ********* ********* off the road” 



  • Registered Users Posts: 2,241 ✭✭✭goblin59


    galwaytt wrote: »
    They're the Notified Body for Ireland. It is they who issue CoC.

    Just thinking about the amount of hassle i had importing a bike from the UK (I thought the V5C was lost in post, turned out the seller just hadn't posted it yet)

    I could see getting anything through the NCT a gigantic pain in the arse, even if you had a COC, if it involves more paperwork they won't want to hear about it.


  • Registered Users Posts: 14,906 ✭✭✭✭CJhaughey


    goblin59 wrote: »
    Just thinking about the amount of hassle i had importing a bike from the UK (I thought the V5C was lost in post, turned out the seller just hadn't posted it yet)

    I could see getting anything through the NCT a gigantic pain in the arse, even if you had a COC, if it involves more paperwork they won't want to hear about it.
    It’s not the NCT it’s the National Standards Authority of Ireland


  • Registered Users Posts: 2,241 ✭✭✭goblin59


    CJhaughey wrote: »
    It’s not the NCT it’s the National Standards Authority of Ireland

    you would still need an inspection from the NCT for your VRT and when applying for your tax disc

    Same as importing a bike


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  • Registered Users Posts: 7,338 ✭✭✭bladespin


    I'm thinking it might be easier to go the UK route, special builds are more common over there, lots of info on the UK VCA site.


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