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machinery maintenance/fixes

  • 15-05-2014 7:25pm
    #1
    Closed Accounts Posts: 9,493 ✭✭✭


    Thought it might be a good thread to start as it is the real season now :)
    Any way I'll start it off.
    Any one ever replace the bearings in the rubber rollers on a krone 1250 baler?
    Is it a hard job.
    Also any tips that ye have learned over the yrs from working round balers would be good


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Comments

  • Banned (with Prison Access) Posts: 875 ✭✭✭f140


    if the sward is light go zig zag ways when baling the sward i.e don't keep in the middle of it the whole time as the bale will be soft at the sides. always keep shear bolts for the pto on the tractor and a Stanley knife. I don't know anything about the krone so cant give you anything specific

    never power wash the around the chains bearings but just blow it off with the air.
    keep chain oil to the chains. (theres probably a tank to put the oil in)
    keep a good fire extinguisher up on the tractor and if you smell smoke stop straight away and check. its probably a bearing in one of the rollers or something.


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    If you hear a tipping noise starting from your disk mower, STOP AT ONCE.

    probably a bent blade. Will chew through the bed in minutes. Put on a new blade.


  • Closed Accounts Posts: 6,278 ✭✭✭frazzledhome


    Do not get me to fix anything!!!


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Do not get me to fix anything!!!

    In local dealers today. Lad in with same mower as ours bought around same time.
    She was fcuked. Two back wheel bearings were in bits. Mower was all over place going up the road. Lad didn't give a ****e


  • Moderators, Society & Culture Moderators Posts: 12,756 Mod ✭✭✭✭blue5000


    Best piece of preventative maintenance I ever did was welded a piece of pipe big enough to hold a grease gun right beside the door of the tractor, second best is use it often.

    If the seat's wet, sit on yer hat, a cool head is better than a wet ar5e.



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  • Moderators, Society & Culture Moderators Posts: 12,756 Mod ✭✭✭✭blue5000


    This is a handy way of getting oil out of a 25L drum and into where there isn't a huge filler cap hole like the dipstick hole on vac tank pump etc.

    If the seat's wet, sit on yer hat, a cool head is better than a wet ar5e.



  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    blue5000 wrote: »
    This is a handy way of getting oil out of a 25L drum and into where there isn't a huge filler cap hole like the dipstick hole on vac tank pump etc.

    Good thinking


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    Don't know if this is a fix, or just guntering, but its cut about 30 acres so far with no problems.


  • Closed Accounts Posts: 1,580 ✭✭✭Mad4simmental


    Nekarsulm wrote: »
    Don't know if this is a fix, or just guntering, but its cut about 30 acres so far with no problems.

    Ahh ya, the good oul weld a bed. Lad over the road done one a few years ago and she went fine for a few years. Nice job!


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Nekarsulm wrote: »
    Don't know if this is a fix, or just guntering, but its cut about 30 acres so far with no problems.

    Great job lad


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  • Registered Users, Registered Users 2 Posts: 1,563 ✭✭✭mayota


    Nekarsulm wrote: »
    Don't know if this is a fix, or just guntering, but its cut about 30 acres so far with no problems.

    Your a mighty man Nek. Good job.


  • Registered Users, Registered Users 2 Posts: 6,330 ✭✭✭emaherx


    Nekarsulm wrote: »
    Don't know if this is a fix, or just guntering, but its cut about 30 acres so far with no problems.


    It's both, sometimes guntering is necessary!


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Trying to take king pin out of landini here all day today and yesterday. Have been heating it. No go. Anyone know of another way of getting it out. Have a sliding hammer welded to a bolt trying to get it out but not working


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    Are you using Oxy-acet or just an ordinary propane blow torch? You need oxy to get it all cherry red at the same time. Some times its good to heat and let cool completely several times without any beating. If that fails, can you weld a high tensile bolt to the top of the pin, and using spacers etc, pull it out? If all that fails, put it back together and give it to a main dealer. At least if he friggs up your axle, he has to fix it...............


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Nekarsulm wrote: »
    Are you using Oxy-acet or just an ordinary propane blow torch? You need oxy to get it all cherry red at the same time. Some times its good to heat and let cool completely several times without any beating. If that fails, can you weld a high tensile bolt to the top of the pin, and using spacers etc, pull it out? If all that fails, put it back together and give it to a main dealer. At least if he friggs up your axle, he has to fix it...............
    Just the ordinary blow torch. Its getting it fairly hot tbh but we've only heated it once. Need the tractor by Monday or Tuesday so don't think main dealer will gave it sorted in that length


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    Just the ordinary blow torch. Its getting it fairly hot tbh but we've only heated it once. Need the tractor by Monday or Tuesday so don't think main dealer will gave it sorted in that length

    You only think its hot. You really need someone with an oxy set. Heat the housing till tiny sparks start to fly off it. At this point the metal is almost ready to run, so be careful. You need a cutting torch, not a welding tip. The welding tip can not deliver enough gas and oxygen to get the whole mass of metal hot all round at the same time.


  • Registered Users, Registered Users 2 Posts: 1,453 ✭✭✭Zr105


    Trying to take king pin out of landini here all day today and yesterday. Have been heating it. No go. Anyone know of another way of getting it out. Have a sliding hammer welded to a bolt trying to get it out but not working

    Last time we did one here we got bet, local mechanic called in with the welder and a lump of 24mm threaded bar, big pipe and a plate with 24mm hole, welded threaded onto the pin pipe over, plate on the on with nut, wasnt long coming off after that,
    Strange thing was it'd turn fairly free in the housing but wouldn't come down at all,


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Zr105 wrote: »
    Last time we did one here we got bet, local mechanic called in with the welder and a lump of 24mm threaded bar, big pipe and a plate with 24mm hole, welded threaded onto the pin pipe over, plate on the on with nut, wasnt long coming off after that,
    Strange thing was it'd turn fairly free in the housing but wouldn't come down at all,

    Never understood why they were called king pins.
    Now I know :(


  • Registered Users, Registered Users 2 Posts: 1,453 ✭✭✭Zr105


    Never understood why they were called king pins.
    Now I know :(

    Could just as easily call them king pr**ks at times :(


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    If you break the end off the axle, we will require a photo........


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  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Nekarsulm wrote: »
    If you break the end off the axle, we will require a photo........

    That won't be another new tractor either...........I hope. I regret starting at them now


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    If you are defeated, and need the tractor Monday, Tap in a piece of shim steel, or very fine brass sheeting to take up the slack, grease the whole lot and work away till you get a chance to go at it again. Unless you have a front rake on it at silage, your in no worse a position than you were last Thursday.


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Nekarsulm wrote: »
    If you are defeated, and need the tractor Monday, Tap in a piece of shim steel, or very fine brass sheeting to take up the slack, grease the whole lot and work away till you get a chance to go at it again. Unless you have a front rake on it at silage, your in no worse a position than you were last Thursday.
    Well I got a bit carried away and chiseled off the outer casing of the top bearing. The top ones are fine its the bottom ones are fecked. She has to get new universal joints too.
    Why didn't they just put grease nipples in them?


  • Registered Users, Registered Users 2 Posts: 3,559 ✭✭✭visatorro


    That's why grease is the cheapest tool you can buy. Have two grease guns. One hanging outta the steps of the tractor. Iv only the one tractor so every implement gets a shot of grease when I'm using it. Learned the hard way nearly wrote off old case 895 due to it never seeing grease


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    visatorro wrote: »
    That's why grease is the cheapest tool you can buy. Have two grease guns. One hanging outta the steps of the tractor. Iv only the one tractor so every implement gets a shot of grease when I'm using it. Learned the hard way nearly wrote off old case 895 due to it never seeing grease

    Id have greased them if they had put grease nipples on the bearing caps. None one the landini s and some of the Massey's.
    That's how we had to get rid of the case but she had alit if work done


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Id have greased them if they had put grease nipples on the bearing caps. None one the landini s and some of the Massey's.
    That's how we had to get rid of the case but she had alit if work done

    All ya have to do it drill through the cap and screw in a grease nibble


  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    Id have greased them if they had put grease nipples on the bearing caps. None one the landini s and some of the Massey's.
    That's how we had to get rid of the case but she had alit if work done

    Have a Fiat 90-90, and of course the two bottom bearings are worn there as well. Got the two replacement ones today in the local NewHolland garage, ( they LOVE Fiat owners coming in asking questions :D) and find that there are no balls/rollers in the bearing at all, just a convex inner race and a concave outer. Seems this was also the system in Case 5150's etc. Although the fiat has at least grease nipples fitted. Probably still going to have to weld something to the half that's in the axle to get it out. Pig of a job with blobs of weld falling on you........


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Reggie. wrote: »
    All ya have to do it drill through the cap and screw in a grease nibble

    Yep that's the plan. Won't be done this week. Might smdo it next.
    Your Massey is prob like that?


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Nekarsulm wrote: »
    Have a Fiat 90-90, and of course the two bottom bearings are worn there as well. Got the two replacement ones today in the local NewHolland garage, ( they LOVE Fiat owners coming in asking questions :D) and find that there are no balls/rollers in the bearing at all, just a convex inner race and a concave outer. Seems this was also the system in Case 5150's etc. Although the fiat has at least grease nipples fitted. Probably still going to have to weld something to the half that's in the axle to get it out. Pig of a job with blobs of weld falling on you........

    They are called a plain bearing and I've never heard of one failing. Far better than the roller bearings. Once greased them bearings should never go really


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  • Registered Users, Registered Users 2 Posts: 11,264 ✭✭✭✭Nekarsulm


    Reggie. wrote: »
    They are called a plain bearing and I've never heard of one failing. Far better than the roller bearings. Once greased them bearings should never go really

    Well it is a 1986 tractor, and they are probably still the originals.


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Nekarsulm wrote: »
    Well it is a 1986 tractor, and they are probably still the originals.

    That sounds about right. Put the nibbles in the caps for greasing them while you have them out


  • Closed Accounts Posts: 16,768 ✭✭✭✭tomwaterford


    Trying to take king pin out of landini here all day today and yesterday. Have been heating it. No go. Anyone know of another way of getting it out. Have a sliding hammer welded to a bolt trying to get it out but not working

    soak the f**k out of it with oil over night....you will need the oxy-acet...not a big fan of heating cast/any housing myself...but set up a pipe and axle stand under it..and make up a punch and sledge it out (be careful not to break axle though)...if taking too long...burn it out of it with gas...any more messing and you will have the price of it spend on labour:)


  • Registered Users, Registered Users 2 Posts: 1,453 ✭✭✭Zr105


    soak the f**k out of it with oil over night....you will need the oxy-acet...not a big fan of heating cast/any housing myself...but set up a pipe and axle stand under it..and make up a punch and sledge it out (be careful not to break axle though)...if taking too long...burn it out of it with gas...any more messing and you will have the price of it spend on labour:)

    You cant sledge a king pin out of a 4wd unfortunately! They have to be pulled out the way they went in..


  • Closed Accounts Posts: 16,768 ✭✭✭✭tomwaterford


    Zr105 wrote: »
    You cant sledge a king pin out of a 4wd unfortunately! They have to be pulled out the way they went in..

    agh the joys of it...pull it till you have pressure on it...then make up some sort of punch to work in at angle...a quick shock can work wonders....failing that id burn it out carefully and be done with it....esp since it a busy time of year


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    agh the joys of it...pull it till you have pressure on it...then make up some sort of punch to work in at angle...a quick shock can work wonders....failing that id burn it out carefully and be done with it....esp since it a busy time of year

    The bearings were 26 a piece and I've four IG them. I'd say two king pins woullld be hard got and pricey. Donrmt fancy having to burn it oit


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  • Closed Accounts Posts: 16,768 ✭✭✭✭tomwaterford


    The bearings were 26 a piece and I've four IG them. I'd say two king pins woullld be hard got and pricey. Donrmt fancy having to burn it oit

    you shouldn't have to burn them out like....ive only seen it done twice ever and ive seen a fair few hubs and axles removed in my life!!

    you try get second hand king pins/get them made up...they would usually always come like...when you have the pressure on them...hit your housing both sides to free them...failing that try heat axle(not a fan)...and if push come to shove...order them up and driveshaft seal if you are going the burning route.


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    The bearings were 26 a piece and I've four IG them. I'd say two king pins woullld be hard got and pricey. Donrmt fancy having to burn it oit

    That's not too bad. The bearings for the 398 are €48 apiece but they are big lumps of bearings tho. Make sure that you get genuine pins tho if your gonna replace them. Not worth the hassle putting in inferior parts


  • Closed Accounts Posts: 1,921 ✭✭✭onyerbikepat


    Could you make up something like this?



  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Could you make up something like this?


    Makes it look easy


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Could you make up something like this?


    That pushing then down though. Mine needs to come up


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  • Registered Users, Registered Users 2 Posts: 2,574 ✭✭✭dharn


    Any tips on removin the shaft on a vicon shaker the circlip at the bottom has been removed, the 2 side bearings have been removed the shaft is moving side to side so top bearing is gone not very badly though, have tried hitting bottom of shaft with big bolt and hammer but afraid of damaging the end of it as it has to pass up through the bottom bearing


  • Closed Accounts Posts: 1,921 ✭✭✭onyerbikepat


    That pushing then down though. Mine needs to come up
    Turn it upside down. :rolleyes:


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    That pushing then down though. Mine needs to come up

    Then just reverse it


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Reggie. wrote: »
    Then just reverse it

    Then the bottom king pin has to come out.


  • Moderators, Society & Culture Moderators Posts: 12,756 Mod ✭✭✭✭blue5000


    dharn wrote: »
    Any tips on removin the shaft on a vicon shaker the circlip at the bottom has been removed, the 2 side bearings have been removed the shaft is moving side to side so top bearing is gone not very badly though, have tried hitting bottom of shaft with big bolt and hammer but afraid of damaging the end of it as it has to pass up through the bottom bearing

    Can you burn off the bearing with arc welder on 250 amp?

    If the seat's wet, sit on yer hat, a cool head is better than a wet ar5e.



  • Registered Users, Registered Users 2 Posts: 87 ✭✭limerick farmer


    dharn wrote: »
    Any tips on removin the shaft on a vicon shaker the circlip at the bottom has been removed, the 2 side bearings have been removed the shaft is moving side to side so top bearing is gone not very badly though, have tried hitting bottom of shaft with big bolt and hammer but afraid of damaging the end of it as it has to pass up through the bottom bearing
    I replaced bearings on my abbey spreader lately and i broke the bottom bearing with a hammere and chisel and complete wagtail lifted up then. I presume vicon is similar you have to take off the hopper and the plate that opens and closes as well


  • Registered Users, Registered Users 2 Posts: 24,546 ✭✭✭✭Reggie.


    Then the bottom king pin has to come out.

    Are you on about removing the pivot pins then. These are the the ones near the hub that the bearings go onto. The king pins are the pin that the front axle swivels on in the middle under the engine just behind the tombstone


  • Registered Users, Registered Users 2 Posts: 2,574 ✭✭✭dharn


    I replaced bearings on my abbey spreader lately and i broke the bottom bearing with a hammere and chisel and complete wagtail lifted up then. I presume vicon is similar you have to take off the hopper and the plate that opens and closes as well

    Ya have the shaker completely taken apart looks like I will have to break the bottom bearing to get the shaft out even though the bottom bearing is ok


  • Registered Users, Registered Users 2 Posts: 2,574 ✭✭✭dharn


    blue5000 wrote: »
    Can you burn off the bearing with arc welder on 250 amp?

    Ya might be an option, I have a few gouging rods would they burn better


  • Closed Accounts Posts: 9,493 ✭✭✭Greengrass1


    Reggie. wrote: »
    Are you on about removing the pinion pins then. These are the the ones near the hub that the bearings go onto. The king pins are the pin that the front axle swivels on in the middle under the engine just behind the tombstone

    Ohhh I didn't know that. Ye I'm on about the pins that the hubs move one. That you put the bearings on


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