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Is it possible to fit a back boiler to an existing fire back?

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  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    Hi Gary,
    No bother :)

    Hi Mickey,
    The reason I did not fit a dual coil was because of money, the people i was doing the job for were stuck for money. The solid fuel central heating was already installed and they wanted the oil boiler connected to the heating system. In an earlier post I said that the system was changed from pressurised to open, I was wrong, it was always an open system, apologies for any confusion there.

    Hi Shane,
    I'm inside in work at the moment but when I get home I will get the OFTEC book that I took that statement out of. In the meantime can I ask you to try something...draw a solid fuel boiler (square box) and draw an oil boiler on the same page ..link flow and return connections by drawing 2 lines from each boiler..put pump on flow pipe by each boiler and check valve as well..now just draw in a bypass on the solid fuel side...turn on the pump at the oil boiler..the water will travel right across to the check valve on the solid fuel side but will not get through..it will go down the bypass instead..this water will travel back to the oil boiler via the return pipe..it Cannot go through the solid fuel boiler by the return pipe as the pressure from the oil boiler pump will keep the flap closed..the water is feeling restriction at this point so it will take the easiest route back to the oil boiler...going mad here that I can't sketch it out..:)

    The people i was doing the job for told me that the oil was for the morning and solid fuel would do the work in the evening..

    I understand you are trying but you are still wrong. You cannot install a system to suit a particular client. It must be installed so that a child can operate it. What happens if they sell the house or rent it out? Regs are there for the protection of the occupant and does not allow financial reasons to dictate the core of the install. If the occupant cannot afford to have it installed correctly then it is not installed until they can.
    Once you check your books, you will find that no valves whatsoever are allowed on an osvp or on a f & e pipe.


  • Registered Users Posts: 4,888 ✭✭✭gifted


    I can picture how you did it.

    However you've done something I would never do. You put two valves on a primary circuit (pump valves) and 2 restricters, pump and nrv. If by chance a valve is turned off, it could end badly. I know chances are slim but there is a chance.

    I'd always think worse case scenario and design the system to avoid it at all cost.

    As a side point, do OFTEC give advice on solid fuel appliances or was it for an oil applaince.

    Hi mickey,

    (1) The only thing I put on the flow pipe was the NRV and the safety valve, as I said in an earlier post, the solid fuel system was already installed,pump included. As I,ve stated before as well, nearly every house in Ireland in the 80's had a pump fitted to either the Flow or the Return pipework where it entered the boiler and the open vent was taken off the flow pipe at the entry to the cylnder and brought to the F & E tank in the attic, would you agree on that?
    (2) Where I put the safety valve on the solid fuel system ie: between the boiler and the pump, if I was to put the open vent pipe there then it would be right?...but I couldn't cos the system was already installed and the people said floors or walls were not to be damaged.
    (3) In relation to your question, the only place where I could find solid fuel boiler in the OFTEC book was in a sketch for a dual system..the sketch showed the 2 systems not linked together at all, oil boiler done a certain amount of rads and the solid fuel done the rest of the rads, both done the DHW cylinder.
    (4) The people I done the job for were my Aunt and Uncle so no arguing with them on anything. Thats how I know the system is still working perfect..I also done it in the evening for them as a favour..no money :(


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    I understand you are trying but you are still wrong. You cannot install a system to suit a particular client. It must be installed so that a child can operate it. What happens if they sell the house or rent it out? Regs are there for the protection of the occupant and does not allow financial reasons to dictate the core of the install. If the occupant cannot afford to have it installed correctly then it is not installed until they can.
    Once you check your books, you will find that no valves whatsoever are allowed on an osvp or on a f & e pipe.

    Hi Shane,

    First of all do you agree that the solid ful boiler cannot get hot through the return pipe with the NRV on the flow and the pressure of the oil burner pump keeping the flap closed?

    The particular client was me Aunt and Uncle and no money changed hands, I done it in the evening as a favour to them.thats how I know that the house would never be sold or rented out :)

    The job was done over 15 years ago, don't even know if there was regs even out then...none of the older plumbers I worked at the time with ever mentioned regs, situation is completly different today.

    In OFTEC book Technical Book 4 1st Edition 2006 on page 2(4) it states " If any valves are fitted in pipework used as a route for the feed and expansion pipe, they must be of a type, which cannot be easily adjusted by unathorisedpersons."
    I fitted flap type NRV..non adjustable :)


  • Registered Users Posts: 4,888 ✭✭✭gifted


    The op asked the question can a back boiler be connected into the existing heating system..in my opinion yes it can, I also believe that you do not have to fit a dual cylinder as well....The one change I would make to the system I installed would be to change the safety valve by the solid fule boiler for an open vent to the F & E tank..

    Now, my little fingers are beat from typing..any more comments ye can skype me..:D:D


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    shane0007 wrote: »
    I understand you are trying but you are still wrong. You cannot install a system to suit a particular client. It must be installed so that a child can operate it. What happens if they sell the house or rent it out? Regs are there for the protection of the occupant and does not allow financial reasons to dictate the core of the install. If the occupant cannot afford to have it installed correctly then it is not installed until they can.
    Once you check your books, you will find that no valves whatsoever are allowed on an osvp or on a f & e pipe.

    Hi Shane,

    First of all do you agree that the solid ful boiler cannot get hot through the return pipe with the NRV on the flow and the pressure of the oil burner pump keeping the flap closed?

    The particular client was me Aunt and Uncle and no money changed hands, I done it in the evening as a favour to them.thats how I know that the house would never be sold or rented out :)

    The job was done over 15 years ago, don't even know if there was regs even out then...none of the older plumbers I worked at the time with ever mentioned regs, situation is completly different today.

    In OFTEC book Technical Book 4 1st Edition 2006 on page 2(4) it states " If any valves are fitted in pipework used as a route for the feed and expansion pipe, they must be of a type, which cannot be easily adjusted by unathorisedpersons."
    I fitted flap type NRV..non adjustable :)

    Sorry no I do not agree for reasons I previously outlined.
    Money changing hands or not is irrelevant as you deemed yourself to be a competent person by agreeing to undertake the works in hand and therefore must install as per the regulations of that time period and yes of course there was regulations 15 years ago. Again, if you deemed yourself competent to carry out the works then that means as per the regs.
    Upon my return next week I will quote the relevant OFTEC section reference.


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  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    Sorry no I do not agree for reasons I previously outlined.
    Money changing hands or not is irrelevant as you deemed yourself to be a competent person by agreeing to undertake the works in hand and therefore must install as per the regulations of that time period and yes of course there was regulations 15 years ago. Again, if you deemed yourself competent to carry out the works then that means as per the regs.
    Upon my return next week I will quote the relevant OFTEC section reference.

    Grat stuff,I look forward to continuing this discussion, can you also get me the regulations that were available 15+ years ago as well? :)

    You also stated in a previous quote "A dual heating system should always be plumbed so that both system can be on at the same time and is easily achieved if designed and installed correctly"..Why would you have the 2 boilers working at the same time?..The main reason people get the dual system is to have either one or the other system working..would you not agree?

    Talk to you soon :)


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    Grat stuff,I look forward to continuing this discussion, can you also get me the regulations that were available 15+ years ago as well? :)

    You also stated in a previous quote "A dual heating system should always be plumbed so that both system can be on at the same time and is easily achieved if designed and installed correctly"..Why would you have the 2 boilers working at the same time?..The main reason people get the dual system is to have either one or the other system working..would you not agree?

    Talk to you soon :)

    For the regs you can check www.environ.ie archives.
    Regarding your comment on the two systems on together, again I would disagree. Solid fuel systems can never achieve continuous outputs as high as an oil boiler and therefore the two systems will be required to be on together to achieve all radiators with overall similar high temperatures. The oil boiler will go out on temperature quicker and for longer time periods thus saving on oil usage.


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    For the regs you can check www.environ.ie archives.
    Regarding your comment on the two systems on together, again I would disagree. Solid fuel systems can never achieve continuous outputs as high as an oil boiler and therefore the two systems will be required to be on together to achieve all radiators with overall similar high temperatures. The oil boiler will go out on temperature quicker and for longer time periods thus saving on oil usage.

    So you would link the oil flow pipe into the solid fuel flow pipe?...would the pump on the oil boiler flow pipe not push the flow water back through the solid fuel boiler and in turn back out the return of the solid fuel boiler?

    Do you tell the client that when they have the fire lighting that the oil boiler will be working as well?...I would imagine that most peoples reaction would be that of surprise?..I presume the reason they got the solid fuel was not to be using the oil boiler ?

    What drives the heat around the house when the oil boiler goes off?..I presume the pump will go off as well?..If it's a gravity system then fair enough..what happens if it's not though?

    Are you saying that soild fuel back boilers not up to the job of heating a house even though they have been around for god knows how long?..I have yet to go into a suppliers premises of solid fuel back boilers and see a notice next to them telling people that they must have another boiler to top up the temp of the system as the solid fuel boiler will not...:)

    Thank you for the link. I'll check it out.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    So you would link the oil flow pipe into the solid fuel flow pipe?...would the pump on the oil boiler flow pipe not push the flow water back through the solid fuel boiler and in turn back out the return of the solid fuel
    No they are connected through the secondary circuit. Do I really need to explain these basics to a 22 year experienced plumber? If you search my previous posts I have posted a PDF drawing that I drew up previously of how the two systems should be connected.
    gifted wrote: »
    Do you tell the client that when they have the fire lighting that the oil boiler will be working as well?...I would imagine that most peoples reaction would be that of surprise?..I presume the reason they got the solid fuel was not to be using the oil boiler ?
    Yes and no they do not look surprised unless they have had experience before of a poorly installed system.
    gifted wrote: »
    What drives the heat around the house when the oil boiler goes off?..I presume the pump will go off as well?..If it's a gravity system then fair enough..what happens if it's not
    The pump will drive the heat around as it will still have power. The burner will not fire as it will be turned off by the boiler stat. The solid fuel pump will be on as it will receive its power from a pipe stat located on the flow from the back boiler.

    gifted wrote: »
    Are you saying that soild fuel back boilers not up to the job of heating a house even though they have been around for god knows how long?..I have yet to go into a suppliers premises of solid fuel back boilers and see a notice next to them telling people that they must have another boiler to top up the temp of the system as the solid fuel boiler will
    Yes solid fuel will never give a continuous output like gas or oil. It has approx 50% kwh of output compared to oil or gas and then it has to deal with its own moisture content. For example, drive ash will have approx 25% moisture content and a kg of ash has approx 5khw of energy. Much of this kwh will be used in burning off the moisture content first. This is why undried timber gives off little or no heat. All of its energy is used to burn off the moisture within it.

    Now back to the pool :-)


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    No they are connected through the secondary circuit. Do I really need to explain these basics to a 22 year experienced plumber? If you search my previous posts I have posted a PDF drawing that I drew up previously of how the two systems should be connected. Can't find that PDF, please repost it


    Yes and no they do not look surprised unless they have had experience before of a poorly installed system. Very vague answer


    The pump will drive the heat around as it will still have power. The burner will not fire as it will be turned off by the boiler stat. The solid fuel pump will be on as it will receive its power from a pipe stat located on the flow from the back boiler. ok



    Yes solid fuel will never give a continuous output like gas or oil. It has approx 50% kwh of output compared to oil or gas and then it has to deal with its own moisture content. For example, drive ash will have approx 25% moisture content and a kg of ash has approx 5khw of energy. Much of this kwh will be used in burning off the moisture content first. This is why undried timber gives off little or no heat. All of its energy is used to burn off the moisture within it. When I talk of solid fuel back boiler, it is coal that I presume that is being used

    Now back to the pool :-)
    .lucky bas**rd lol


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  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    I will repost it next week.
    Nothing vague about that. It makes sense to always install a safe and working system and therefore it is expected by the client.
    Coal if I can remember is about 7kwh per kg. Solid fuel open fires with back boilers are about 40% efficient so in order to keep up with a standard efficiency of approx 80% 25kw oil or gas boiler, you will have to keep shovelling approx 7kg of coal every hour into it. If you don't keep it up, the kwh will drop and the radiators will become cooler.
    At least with dual the system can be automatically topped up when needed or turned off when the solid fuel is meeting its obligation.


  • Registered Users Posts: 2,526 ✭✭✭JohnnieK


    shane, put the phone down and enjoy your holiday you lucky F**k. The best I can do is two nights in the Killiney Castle. Wait! there's a pool there too!!:D:D;)


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    I will repost it next week.
    Nothing vague about that. It makes sense to always install a safe and working system and therefore it is expected by the client.
    Coal if I can remember is about 7kwh per kg. Solid fuel open fires with back boilers are about 40% efficient so in order to keep up with a standard efficiency of approx 80% 25kw oil or gas boiler, you will have to keep shovelling approx 7kg of coal every hour into it. If you don't keep it up, the kwh will drop and the radiators will become cooler.
    At least with dual the system can be automatically topped up when needed or turned off when the solid fuel is meeting its obligation.

    The system I fitted over 15 years ago is still working perfect today, only change I would have made would be to install the open vent next to the safety valve on the solid fuel boiler but aunt and uncle wouldn't let any dirty work proceed, They came to me asking me to do it for them and I came up with the system that suited them and the solid fuel boiler that was there already, they were very happy with it and to be honest I would do the same again today.

    I look forward to seeing the sketch

    Go on and enjoy your pool :)


  • Registered Users Posts: 4,888 ✭✭✭gifted


    Ay last I have managed to upload a sketch.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    Back in the land of nod :-(

    Here's the diagram...

    Had a look at your sketch. In truth, it may or may not work, as equally the return through the solid fuel could keep the non-return valve open. Whether it works or not, it would certainly not be an install I would undertake in that manner. Too many "what if's" when pump failure or power cuts occur.


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    Back in the land of nod :-(

    Here's the diagram...

    Had a look at your sketch. In truth, it may or may not work, as equally the return through the solid fuel could keep the non-return valve open. Whether it works or not, it would certainly not be an install I would undertake in that manner. Too many "what if's" when pump failure or power cuts occur.

    It works perfect even though you might find it hard to admit it ;)

    As I keep having to remind you it's a job that I done over 15 years ago and the solid fuel was already installed by someone else..I just connected in the oil

    The return water will always take the the path of least resistance so it will not keep the NRV flap open.

    "what if's"....On my sketch there is a 2nd open vent fitted and a safety valve If there was a power failure.

    I had a look at your sketch, very nice,..have one query though, when the oil boiler is running and the flow pump circulates the water around, what stops it from pumping through the pump on the secondary circuit on the solid fuel sytem and circulating through the return on the solid fuel boiler?

    Also, I have been doing a bit of research on this topic for the last few days and any schematic I have come across shows the two heating circuits NOT combined...solid fuel does a certain amount of rads, usually in the centre of the house and the oil does the rest of the rads around the house...OFTEC and Domestic Design Guide 2008 are two books which show that.


  • Registered Users Posts: 4,888 ✭✭✭gifted


    gifted wrote: »
    It works perfect even though you might find it hard to admit it ;)

    As I keep having to remind you it's a job that I done over 15 years ago and the solid fuel was already installed by someone else..I just connected in the oil

    The return water will always take the the path of least resistance so it will not keep the NRV flap open.

    "what if's"....On my sketch there is a 2nd open vent fitted and a safety valve If there was a power failure.

    I had a look at your sketch, very nice,..have one query though, when the oil boiler is running and the flow pump circulates the water around, what stops it from pumping through the pump on the secondary circuit on the solid fuel sytem and circulating through the return on the solid fuel boiler?

    Also, I have been doing a bit of research on this topic for the last few days and any schematic I have come across shows the two heating circuits NOT combined...solid fuel does a certain amount of rads, usually in the centre of the house and the oil does the rest of the rads around the house...OFTEC and Domestic Design Guide 2008 are two books which show that.


    Hiya,

    I'm still waiting for an answer to the above..

    also still waiting for... "Upon my return next week I will quote the relevant OFTEC section reference."


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    Hiya,

    I'm still waiting for an answer to the above..

    also still waiting for... "Upon my return next week I will quote the relevant OFTEC section reference."

    Apologies. Still in holiday mode :) ... I wish....

    In answer to your question there is no circulation in that part of the system when the oil boiler only is on, but of course when both system are on, there will be acceptable circulation in both circuits.

    OFTEC reference: Book 4 (3.3.1) General Paragraph 2

    "The feed and expansion pipe must be able to keep the boiler full of water no matter what happens to any valves or controls fitted to the system. Therefore, no valves are permitted to be fitted within the feed and expansion pipework."

    I hope this now answers your questions and I think we have flogged this one enough. This is basic stuff and should be common knowledge for trained competent persons. Good design will always result in a reliable and trouble-free system. It is not my place to warrant or condone a practice that is due to another installer, another time, another etc, etc. but I can only comment on what is best practice and what should be done when found. I am sure if a poorly installed system is pointed out to client and the issues that could potentially arise from that, then most clients will most likely opt for the better installation. It will most definitely result in further referral work and duly so.


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    Apologies. Still in holiday mode :) ... I wish....

    In answer to your question there is no circulation in that part of the system when the oil boiler only is on, but of course when both system are on, there will be acceptable circulation in both circuits.

    OFTEC reference: Book 4 (3.3.1) General Paragraph 2

    "The feed and expansion pipe must be able to keep the boiler full of water no matter what happens to any valves or controls fitted to the system. Therefore, no valves are permitted to be fitted within the feed and expansion pipework."

    I hope this now answers your questions and I think we have flogged this one enough. This is basic stuff and should be common knowledge for trained competent persons. Good design will always result in a reliable and trouble-free system. It is not my place to warrant or condone a practice that is due to another installer, another time, another etc, etc. but I can only comment on what is best practice and what should be done when found. I am sure if a poorly installed system is pointed out to client and the issues that could potentially arise from that, then most clients will most likely opt for the better installation. It will most definitely result in further referral work and duly so.

    What stops it from circulating?...


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    What stops it from circulating?...

    I am getting bored with this one. Final answer! Follow with your finger from the circulating pump at the boiler along the circuit to radiators and back to the return to the oil boiler. As the pump is now pulling in negative pressure from the return this will enduce circulation from that return. When there is no pump on in the solid fuel circuit, there will be no enducement to reverse circulate. As I said, this will not circulate whilst any one system is on and the other is off. It will, of course, circulate through both circuits whilst both pumps are on, but this is intended.


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  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    Apologies. Still in holiday mode :) ... I wish....

    In answer to your question there is no circulation in that part of the system when the oil boiler only is on, but of course when both system are on, there will be acceptable circulation in both circuits.

    OFTEC reference: Book 4 (3.3.1) General Paragraph 2

    "The feed and expansion pipe must be able to keep the boiler full of water no matter what happens to any valves or controls fitted to the system. Therefore, no valves are permitted to be fitted within the feed and expansion pipework."

    I hope this now answers your questions and I think we have flogged this one enough. This is basic stuff and should be common knowledge for trained competent persons. Good design will always result in a reliable and trouble-free system. It is not my place to warrant or condone a practice that is due to another installer, another time, another etc, etc. but I can only comment on what is best practice and what should be done when found. I am sure if a poorly installed system is pointed out to client and the issues that could potentially arise from that, then most clients will most likely opt for the better installation. It will most definitely result in further referral work and duly so.

    I think you will find that this is Heat Loss through Floors...read the book properly,,its fairly easy to follow...I,ve followed your sketch and I believe your system is seriously flawed..but what would i know.. :D..enjoyed this discussion ;)


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    I think you will find that this is Heat Loss through Floors...read the book properly,,its fairly easy to follow...I,ve followed your sketch and I believe your system is seriously flawed..but what would i know.. :D..enjoyed this discussion ;)

    No, I think you have an out of date OFTEC Book 4. There is no mention of Heat Loss Through Floors in the section that I have quoted. I have quoted word for word and it seems pretty clear to me. The new edition is the 2010 Edition, so you may quite possibly find that my reading is fine and indeed, it is easy to follow.

    Your beliefs may well lead you to that conclusion, but that is your entitlement and I cannot argue with that. Carry on installing the way you have been. Of course, sure it will be grand....


  • Registered Users Posts: 4,888 ✭✭✭gifted


    shane0007 wrote: »
    No, I think you have an out of date OFTEC Book 4. There is no mention of Heat Loss Through Floors in the section that I have quoted. I have quoted word for word and it seems pretty clear to me. The new edition is the 2010 Edition, so you may quite possibly find that my reading is fine and indeed, it is easy to follow.

    Your beliefs may well lead you to that conclusion, but that is your entitlement and I cannot argue with that. Carry on installing the way you have been. Of course, sure it will be grand....

    Don't work on houses..leave that to the domestic plumbers :D...


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    gifted wrote: »
    Don't work on houses..leave that to the domestic plumbers :D...

    Hmmm....


  • Registered Users Posts: 4,888 ✭✭✭gifted


    but love a good discussion about plumbing..:D


  • Registered Users Posts: 5 John_Harrington


    Is there any chance someone can take a quick look at the attached diagram and let me know if it is a) standard and b) how do I prevent the push against each other when both the stove and the boiler are on at the same time?
    Thanks,
    John.:pac:


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    What is the common?
    What is the distance between the attic flow pipes and the f & e tank?
    Adjusting the flow pipes to upstairs is incorrect.
    The incorrect pipe work is around this "common" area. Please explain.


  • Registered Users Posts: 5 John_Harrington


    The common is described to me by the plumber as a common pipe that feeds a number of others, it is in the hot-press.

    The distance between the attic flow pipes and the f & e tank is about 10 feet, I think.

    What do you suggest around the adjustment as the radiators should be fed from the radiator main circuit, not the hot water one.

    I am still struggling with the plumber's view that the boiler or the stove can be on only one at a time or the flows will push against each other, surely this is not the case?
    Thanks for your help,
    John.


  • Closed Accounts Posts: 4,677 ✭✭✭shane0007


    The common is described to me by the plumber as a common pipe that feeds a number of others, it is in the hot-press.

    The distance between the attic flow pipes and the f & e tank is about 10 feet, I think.

    What do you suggest around the adjustment as the radiators should be fed from the radiator main circuit, not the hot water one.

    I am still struggling with the plumber's view that the boiler or the stove can be on only one at a time or the flows will push against each other, surely this is not the case?
    Thanks for your help,
    John.
    It will never work plumbed the way it is. The two pumps are working against each other so the heat cannot go anywhere.
    I also cannot see you having 10ft from the flow pipes in the attic to the f & e tank in the attic. From your sketch, the heating pipes are going across the attic.
    It will cause air being sucked into the system whenever the pump starts up temporarily. This will lead to eventually sludge and degrading of your system, not to mention continuous air in your system.
    The system needs to be completely re-designed.


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  • Registered Users Posts: 278 ✭✭jimjimt


    My deductions from the drawing.

    He is trying to heat the hot water on the oil side through a gravity circuit. Will not work.

    Common is showing common returns and both pumps on the return for the radiators.

    The stove is using diagonal connections. One for gravity which will not work. Because of height and distance. The other connection for rads. The stove is heating down stairs radiators only. For he will be disconnecting upstairs radiators.


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