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Keeping boiler in condensing mode

  • 22-06-2010 7:53am
    #1
    Registered Users, Registered Users 2 Posts: 37


    Hi,
    I am getting a new oil condensing boiler installed next week (I hope).
    A friend mentioned that the boiler will only be efficient when it is in condensing mode and that only occurs when the difference between the send and return flow is >20DegC.

    While I am also getting a new hot water tank which I assume will be efficient enough to extract the heat, the rads are 20years old and I am reluctant to replace them.

    Is there any way to ensure the boiler stays in condensing mode, or would if be enough to replace the radiator in the hall (largest area to heat)
    Tagged:


Comments

  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    The effiziency increases with the temperature reduction of the outgoing flue gases. The colder they are the less heat is wasted.
    The temperature of the returning circulated water - the water which comes back from the radiators and goes into the boiler to be heated again- passes along the flue gas heatexchanger.
    As long as this heatexchanger is 'cold' condensation will happen, the boiler running on an effizient modus.
    So keep the return temperature at or below 50 degrees Celsius. This can be set at the boiler.

    The colder the return temperature is the more condensation will be seen.

    The " Delta T " is the temperature difference between flow and return. So you could run the flow theoretically (!) at 100 degrees Celsius and the return at 30 degrees. And still making use of the condensing modus.

    Even if not running in the condensing modus (for example with a return temperature of more than 50 degrees Celsius) the condensing boilers are more efficient than non-condensing boilers. Simply because the heatexchangers are larger, the flue gas temperature lower.

    Read the installer's as well as the owner's manual to see how the optimum efficiency can be reached. Before purchasing the boiler. You have to understand them. Badly designed manuals are very likely resulting in a non-satified user.

    If the minimum output of the boiler (kW) is to much to be taken by the radiators and needs to be buffered in a thermal storage tank better go for a smaller output boiler.
    Cycling of the boiler (going on and off) should be avoided as far as possible. With the correctly sized boiler this shouldn't be a problem.
    Frequently boilers are far oversized. Costing more money to purchase and to fuel than would be necessary if sized correctly.

    Ask for an A-rated circulation pump to be installed with the boiler.

    About the radiators: size them as large as possible, the larger the heat emitting surface is the lower the boiler temperature can be set. If you have the choice go for UFH or wall heating.


  • Registered Users, Registered Users 2 Posts: 37 Filikin


    thanks heinbloed, I told the installer I wanted an A rated pump - he first said they were very expensive (€500+). when I said I would source one myself, he went and checked the catalogue - suddenly the pump was only an extra €80 I want to avoid replacing rads unless there is no other option. I'll see how the boiler fares with the rads I have already.


  • Registered Users, Registered Users 2 Posts: 1,422 ✭✭✭dathi


    make sure he power flushes the system to get all the crud out of your old radiators and you should be fine


  • Registered Users, Registered Users 2 Posts: 37 Filikin


    dathi wrote: »
    make sure he power flushes the system to get all the crud out of your old radiators and you should be fine

    yes that's on the quote. thanks.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    heinbloed wrote: »
    The effiziency increases with the temperature reduction of the outgoing flue gases. The colder they are the less heat is wasted.
    The temperature of the returning circulated water - the water which comes back from the radiators and goes into the boiler to be heated again- passes along the flue gas heatexchanger.
    As long as this heatexchanger is 'cold' condensation will happen, the boiler running on an effizient modus.
    So keep the return temperature at or below 50 degrees Celsius. This can be set at the boiler.

    The colder the return temperature is the more condensation will be seen.

    The " Delta T " is the temperature difference between flow and return. So you could run the flow theoretically (!) at 100 degrees Celsius and the return at 30 degrees. And still making use of the condensing modus.

    Even if not running in the condensing modus (for example with a return temperature of more than 50 degrees Celsius) the condensing boilers are more efficient than non-condensing boilers. Simply because the heatexchangers are larger, the flue gas temperature lower.

    Read the installer's as well as the owner's manual to see how the optimum efficiency can be reached. Before purchasing the boiler. You have to understand them. Badly designed manuals are very likely resulting in a non-satified user.

    If the minimum output of the boiler (kW) is to much to be taken by the radiators and needs to be buffered in a thermal storage tank better go for a smaller output boiler.
    Cycling of the boiler (going on and off) should be avoided as far as possible. With the correctly sized boiler this shouldn't be a problem.
    Frequently boilers are far oversized. Costing more money to purchase and to fuel than would be necessary if sized correctly.

    Ask for an A-rated circulation pump to be installed with the boiler.

    About the radiators: size them as large as possible, the larger the heat emitting surface is the lower the boiler temperature can be set. If you have the choice go for UFH or wall heating.

    Hiya,
    Hope you don't mind me asking but how can you set the temp of the return at the boiler? I always thought that the Temp control was only for the Flow pipe at the boiler panel?


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  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    People should keep in mind that radiators are sized with a temperature of around 60oC.

    If you set your boiler below this temp ,your not going to be heating your home properly. You really need bigger radiators to compensate for the lower temperature.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    Shouldn't your heating circuit be sized so that there is a lower temp returning to the condensing boiler? When you see the amount of insulation being put into houses these days,it's hard to get that difference in temp. Seem's to me that the only time the boiler will condense is when it starts up after it hasn't been used for a while.

    Is it true that some people undersize their condensing boiler to get that difference in the Flow and Return temp on an existing circuit?


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    It would be silly to put in an undersized boiler ,you need a certain output for your heat requirements.

    Oversizing radiators would be the best solution and leave the boiler at a lower temperature.
    Boilers like bosch gas boilers are very good at maintaining set temperatures ,it's possible to run the boilers at 50oC ,by turning the temperature control down.
    If the boiler is not outputting high temps ,the temps coming back will be a lot cooler in comparison.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    yoshytoshy wrote: »
    It would be silly to put in an undersized boiler ,you need a certain output for your heat requirements.

    Oversizing radiators would be the best solution and leave the boiler at a lower temperature.
    Boilers like bosch gas boilers are very good at maintaining set temperatures ,it's possible to run the boilers at 50oC ,by turning the temperature control down.
    If the boiler is not outputting high temps ,the temps coming back will be a lot cooler in comparison.

    Hiya,

    Would 50oC be hot enough though to heat your hot water cylinder?


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    oxygenman wrote: »
    Hiya,

    Would 50oC be hot enough though to heat your hot water cylinder?

    Thats the problem alright. Water takes much longer to heat when the heating is at a lower temp.

    Ideally though ,solar hot water is where its at and having a seperate system for heating.

    I still don't think a smaller boiler is the answer though ,if you do want more heat in really cold weather ,the output is just not there.


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  • Registered Users, Registered Users 2 Posts: 44,080 ✭✭✭✭Micky Dolenz


    Yes, it probably would be. However it is recommended you bring the temperature up to 55 - 60C max atleast once a week to see off Legionaries Disease. This is very rare in domestic systems.

    Depending on your boiler, some stats only have a range between 60 - 80C. Good ldea to have stat on cylinder also.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    I agree completly about boiler size, just heard it from other plumbers I know. I'm very fond of the solar system, haven't got it in my own house yet but I will get it though.


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    I haven't got it or installed any yet myself:o

    It's all still expensive though as far as I know ,even simple fittings seem to be overpriced. When things settle down a bit more ,I can see more people going for it.


  • Posts: 0 [Deleted User]


    I would be happy with a properly designed and functioning traditional rad system, as Heinbloed posted modern condensing boilers are still very efficient even when they are not condensing and that would do me.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    yoshytoshy wrote: »
    I haven't got it or installed any yet myself:o

    It's all still expensive though as far as I know ,even simple fittings seem to be overpriced. When things settle down a bit more ,I can see more people going for it.

    The flexi pipework that they recommend is totally overpriced, some plumbers recommend s/s cylinders for solar, Myself personally will go for a copper cylinder and half inch copper pipe with cuproteched fittings. Way cheaper than the flexi pipe.


  • Posts: 0 [Deleted User]


    oxygenman wrote: »
    Hiya,

    Would 50oC be hot enough though to heat your hot water cylinder?

    With some gas boilers the flows are split at the boiler sending 80c to the coil and what ever you want around the heating circuit.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    gary71 wrote: »
    With some gas boilers the flows are split at the boiler sending 80c to the coil and what ever you want around the heating circuit.

    Hiya,
    I didn't know that, handy to know now, don't suppose you know what models?


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    I think johnnieK installs viessman boilers and they are capable of this.


  • Posts: 0 [Deleted User]


    (AS ABOVE)


    Viessmann http://www.precisionheating.ie/product_catalog/Viessmann_Boiler_Range,188,0.html
    hot water priority works well with the bigger coils in the unvented 80c+ running round a 26/27 kw coil with a temperature sensor wired straight back to the PCB to make wiring easy.


  • Registered Users, Registered Users 2 Posts: 44,080 ✭✭✭✭Micky Dolenz


    gary71 wrote: »
    (AS ABOVE)


    Viessmann http://www.precisionheating.ie/product_catalog/Viessmann_Boiler_Range,188,0.html
    hot water priority works well with the bigger coils in the unvented 80c+ running round a 26/27 kw coil with a temperature sensor wired straight back to the PCB to make wiring easy.

    Clever boiler alright. The wiring option is very useful, saving moving in primary circuit motorised valve.

    The most important thing about this boiler is user knowledge on the product. Set water to come on an hour before heating as hot water takes priority. Heating won't come on until cylinder stat is satisfied. With correct use, they are a great boiler.


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  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    Clever boiler alright. The wiring option is very useful, saving moving in primary circuit motorised valve.

    The most important thing about this boiler is user knowledge on the product. Set water to come on an hour before heating as hot water takes priority. Heating won't come on until cylinder stat is satisfied. With correct use, they are a great boiler.

    I was wondering how the boiler worked ,I presumed there was mixing valves on the flows and returns to reduce temperature going out to/from each circuit.
    There wouldn't be any condensing on a single hot water ciruit on it's own.


  • Registered Users, Registered Users 2 Posts: 44,080 ✭✭✭✭Micky Dolenz


    yoshytoshy wrote: »
    I was wondering how the boiler worked ,I presumed there was mixing valves on the flows and returns to reduce temperature going out to/from each circuit.
    There wouldn't be any condensing on a single hot water ciruit on it's own.


    Two separate circuits, so four pipes from boiler, primary circuit to cylinder and secondary circuit to space heater.

    EDIT: In hot water mode, it won't condense but it should very little time in high temp mode. It should always condense in heating mode.


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    Two separate circuits, so four pipes from boiler, primary circuit to cylinder and secondary circuit to space heater.

    I got that ,but theres no electronic control by the boiler ,mixing both circuits to obtain condensing by the exchanger when the water and heating are on demand together.

    Edit : Got above ,usually takes about 30mins or so to heat a cylinder.


  • Registered Users, Registered Users 2 Posts: 44,080 ✭✭✭✭Micky Dolenz


    yoshytoshy wrote: »
    I got that ,but theres no electronic control by the boiler ,mixing both circuits to obtain condensing by the exchanger when the water and heating are on demand together.



    The can demand together but can't operate together. I assume there is a three way divert valve in boiler that will only allow one of them to operate depending on what the PCB is telling it. Hot water will always have priority when demanded by stat.


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    The can demand together but can't operate together. I assume there is a three way divert valve in boiler that will only allow one of them to operate depending on what the PCB is telling it. Hot water will always have priority when demanded by stat.

    I don't think a lot of people would appreciate this type of system ,it seems a bit of a waste having the boiler running and only one circuit is in operation.

    For everyday you have to set aside time for hot water firing.

    It's probably great for people with underfloor heating and no solar. But for people with radiators ,I wouldn't think it's ideal.


  • Registered Users, Registered Users 2 Posts: 44,080 ✭✭✭✭Micky Dolenz


    yoshytoshy wrote: »
    I don't think a lot of people would appreciate this type of system ,it seems a bit of a waste having the boiler running and only one circuit is in operation.

    For everyday you have to set aside time for hot water firing.

    It's probably great for people with underfloor heating and no solar. But for people with radiators ,I wouldn't think it's ideal.


    It is all down to end users education of the boiler and system. We aren't used to this system but stick it on timer, with hot water to come on before heating and it's sorted.


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    Combi boiler with bigger rads is my opinion for irish houses.
    I've installed a few combis with pumps and fed them from the cold water storage tanks in the attic.
    No problems operating thermostatic showers:)


  • Registered Users, Registered Users 2 Posts: 141 ✭✭weefarmer


    a slightly undersized condensing boiler is the best idea and make the boiler work to make up the heat, a handy way to keep the temp difference of 21 degrees would be to put a thermostat on the return pipe and if it rises above 50 then it will change a diverting valve and send the warmer water back into the flow pipe, this way the boiler will always be condensing and you will be getting maximum efficiency around 107% if the boiler is running and the return temp difference is not 20% you will be getting mid 90's efficiency. thats the way i fit them and customers always seem to be happy with the job. the correct sized rads will do the right job too without oversizing


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    weefarmer wrote: »
    a slightly undersized condensing boiler is the best idea and make the boiler work to make up the heat, a handy way to keep the temp difference of 21 degrees would be to put a thermostat on the return pipe and if it rises above 50 then it will change a diverting valve and send the warmer water back into the flow pipe, this way the boiler will always be condensing and you will be getting maximum efficiency around 107% if the boiler is running and the return temp difference is not 20% you will be getting mid 90's efficiency. thats the way i fit them and customers always seem to be happy with the job. the correct sized rads will do the right job too without oversizing

    Diverter valve ? What your talking about is a bypass valve and the boiler would heat up even quicker with one:confused:


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  • Posts: 0 [Deleted User]


    weefarmer wrote: »
    a slightly undersized condensing boiler is the best idea and make the boiler work to make up the heat, a handy way to keep the temp difference of 21 degrees would be to put a thermostat on the return pipe and if it rises above 50 then it will change a diverting valve and send the warmer water back into the flow pipe, this way the boiler will always be condensing and you will be getting maximum efficiency around 107% if the boiler is running and the return temp difference is not 20% you will be getting mid 90's efficiency. thats the way i fit them and customers always seem to be happy with the job. the correct sized rads will do the right job too without oversizing


    You can effect the warranty with a system design like that, if you were to do it with one of my boilers your on your own.

    A house would have a heat requirement, that requirement would be found by doing a calculation, you can then fit normal sized rads to give that heat requirement or larger sized rads to give the same output and then you size the boiler to meet the need, to me under sizing is just as bad as over sizing, the boiler should match the required heat output anything else is a guess in my opinion.


  • Registered Users, Registered Users 2 Posts: 141 ✭✭weefarmer


    yoshytoshy wrote: »
    Diverter valve ? What your talking about is a bypass valve and the boiler would heat up even quicker with one:confused:

    I mean a three way motorised valve and never thought it out fully whilst typing it, fitted on the return pipe and if the water is too hot to enter the boiler again it will send it into the circuit again via the flow pipe and back around until the temperature are right so the boiler can condense when runnning again, it was only a suggestion!

    also i dont mean to undersize by much just a few kw or even have it as close to the kw the house requires because if oversized the house may heat up too quick and the return water temp would be too high and causing the boiler to be running and not condensing!

    im my opinion this is the most straightforward way of getting max efficiency out of the boilers and the way it seems to work for me, other people have different ways and ideas and i'll not argue with them and any ideas i see here i'll take on board


  • Posts: 0 [Deleted User]


    weefarmer wrote: »

    im my opinion this is the most straightforward way of getting max efficiency out of the boilers and the way it seems to work for me, other people have different ways and ideas and i'll not argue with them and any ideas i see here i'll take on board

    It's not your opinion or mine that counts(i have been known to talk out of my backside), it's the manufactures of the boiler that decide if a boiler is suited to a particular purpose, if a installation fails and it's fitted outside of manufactures instructions/guidelines for the boiler then it puts the installer on the back foot, even at times if the design is not the issue that caused the problem, my advise to you would be to ring the technical department and get their view on your system design and their boiler, if you were to do this with a modern gas boiler it could effect it's ability to dissipate heat if it needed to, Gary.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    weefarmer wrote: »
    I mean a three way motorised valve and never thought it out fully whilst typing it, fitted on the return pipe and if the water is too hot to enter the boiler again it will send it into the circuit again via the flow pipe and back around until the temperature are right so the boiler can condense when runnning again, it was only a suggestion!

    Hiya,

    If the water is coming back in the return too hot, does this mean that the Flow has reached its Temp set point at the boiler and the boiler should have cut out by means of its Temp sensor in the boiler? If thats the cast is their a need to fit a diverter valve as the Return water will just pass through the boiler anyway and go back out the flow?

    I've probably not asked that question properly so apologies if ye don't understand :)


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    oxygenman wrote: »
    Hiya,
    Hope you don't mind me asking but how can you set the temp of the return at the boiler? I always thought that the Temp control was only for the Flow pipe at the boiler panel?

    The return temperature can be influenced with every boiler by setting the pump's speed. The longer the hot water stays in the circuit=radiator the less warm it will be when it returns to the boiler. Modern boiler not only modulate the flame/the heat they generated but the pump's speed as well. Simultaniously.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    yoshytoshy wrote: »
    People should keep in mind that radiators are sized with a temperature of around 60oC.

    If you set your boiler below this temp ,your not going to be heating your home properly. You really need bigger radiators to compensate for the lower temperature.

    The sizing of a radiator depends on the competence of the installer and his design (calculation of the energy demand).

    One can heat his house or room with radiators who's rated output is given at a 70/50 or 60/40 or 50/30 degrees celsius. It simply doesn't matter. The question is how much thermal energy is needed to heat the place. And this has to be fullfilled.
    A multitude of low output radiators would do the same job, even beter. Better distributed means faster heating, less primary energy demand.


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  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    oxygenman wrote: »
    Hiya,

    Would 50oC be hot enough though to heat your hot water cylinder?

    "To heat" means what?

    As long as your water is pressurised enough to hold it's chlorine there is no bacteriological/salmonella risk. If in doubt treat it afterwards, for example with UV light.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    yoshytoshy wrote: »
    I haven't got it or installed any yet myself:o

    It's all still expensive though as far as I know ,even simple fittings seem to be overpriced. When things settle down a bit more ,I can see more people going for it.

    Tank incl. collectors suitable to take an electric resistance heater(in case the sun doesn't shine) for €999.-. SUNSHORE. Check the web.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    gary71 wrote: »
    With some gas boilers the flows are split at the boiler sending 80c to the coil and what ever you want around the heating circuit.

    ALL, virtually all combi -( condensing -) boilers have this feature. These are the A-rated combi boilers.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    gary71 wrote: »
    You can effect the warranty with a system design like that, if you were to do it with one of my boilers your on your own.

    A house would have a heat requirement, that requirement would be found by doing a calculation, you can then fit normal sized rads to give that heat requirement or larger sized rads to give the same output and then you size the boiler to meet the need, to me under sizing is just as bad as over sizing, the boiler should match the required heat output anything else is a guess in my opinion.

    This statement is wrong. A heating system comes on it's own. The installer's warranty covers the system, not the negligence of the architect/engineer/client, whoever wanted it to be as it is.
    State the output, state the cunsumption and there won't be a discussion. A motorbike won't take a busload of passengers. If it is ordered it will be delivered.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    oxygenman wrote: »
    Hiya,

    If the water is coming back in the return too hot, .....

    I've probably not asked that question properly so apologies if ye don't understand :)

    What means " to(o) hot"?

    With radiators the standard setting is 20 Kelvin difference between flow and return. With surface heating it is around 6 Kelvin.....
    These numbers could differ, depending on the envisaged reaction time and the thermal resistance of the emitting/transmitting surfaces.


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  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    heinbloed wrote: »
    The return temperature can be influenced with every boiler by setting the pump's speed. The longer the hot water stays in the circuit=radiator the less warm it will be when it returns to the boiler. Modern boiler not only modulate the flame/the heat they generated but the pump's speed as well. Simultaniously.

    Hiya,

    Thanks for that, however, can you tell me how to get the boiler to modulate the pump so that it gives only 50oC at the point of re-entry to the boiler?
    Thanks :)


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    heinbloed wrote: »
    "To heat" means what?

    As long as your water is pressurised enough to hold it's chlorine there is no bacteriological/salmonella risk. If in doubt treat it afterwards, for example with UV light.

    Hiya,
    To heat the water in the copper cylinder , If 50oc is going through the coil then surely the water in the cylinder won't heat up enough and there is a serious chance of Legioneers disease (probably spelt wrong), seems like an awful amount of work to treat the problem with UV light afterwards when all you had to do was up the Temp going through the coil in the cylinder so that it gives you 55oC and upwards in the cylinder. Prevention is better than trying to cure wouldn't you agree?


  • Posts: 0 [Deleted User]


    heinbloed wrote: »
    This statement is wrong. A heating system comes on it's own. The installer's warranty covers the system, not the negligence of the architect/engineer/client, whoever wanted it to be as it is.
    State the output, state the cunsumption and there won't be a discussion. A motorbike won't take a busload of passengers. If it is ordered it will be delivered.

    Thanks for clearing up that point heinbloed.

    As the fella who has to deal with people making buses out of bikes and warranty's i will now refer them to your post;).


  • Posts: 0 [Deleted User]


    heinbloed wrote: »
    ALL, virtually all combi -( condensing -) boilers have this feature. These are the A-rated combi boilers.

    Yep, i know what a combi does, but not every installation can have a combi and not all system boilers have a internal diverter valve with separate flows for heating and hot water with simplistic wiring allowing for low temperatures around the heating circuit and good hot water performance, i thought it was worth a mention.


  • Closed Accounts Posts: 3,305 ✭✭✭yoshytoshy


    oxygenman wrote: »
    Hiya,
    To heat the water in the copper cylinder , If 50oc is going through the coil then surely the water in the cylinder won't heat up enough and there is a serious chance of Legioneers disease (probably spelt wrong), seems like an awful amount of work to treat the problem with UV light afterwards when all you had to do was up the Temp going through the coil in the cylinder so that it gives you 55oC and upwards in the cylinder. Prevention is better than trying to cure wouldn't you agree?

    It's very easy to overcome this with minimum cost.
    You could have a timer on your electrical immersion and set it to come on for an hour every three days or so.

    Thats just a suggestion though ,I think this thread is more about condensing and how to achieve it the best way possible.
    You can't make an omlette without breaking eggs.


  • Registered Users, Registered Users 2 Posts: 1,632 ✭✭✭heinbloed


    Oxigenman wrote:
    Hiya,

    Thanks for that, however, can you tell me how to get the boiler to modulate the pump so that it gives only 50oC at the point of re-entry to the boiler?
    Thanks smile.gif


    A modern boiler does so on it's own. With older boilers one can usully change the pump's speed at the pump.
    Most of the old pumps can be set in stages, I, II or III.
    Try out what works best, i.e. how you get the longest firing sequences with the lowest return temperature.
    The more heat is taken by the radiators (all valves 'open') the lower the return temperature will be. Unless a strong pump is connected to an oversized boiler this will be seen at the thermometer on the boiler. If no return thermometer is installed do it, they're very cheap. It should have been there from the beginning of the installation.

    About the ligioneer's desease or other bacterial problems:
    As said above as long as your hot/warm water is pressurised AND chlorinated there won't be a problem. This depends on the lay-out of the system.
    There are small devices available for around € 200.- which contain a lamp producing UV light. These lights are used in the food industry, in hospitals and hotels and kill-off bacteria very efficiently.
    Of course you can boil the water as well, the problem here is that the entire tank, from the bottom to the top plus the entire plumbing involved has to be done. This demands a.) a lot of energy and b.) someone who opens the taps, all taps, so infected water can get out and hot sterile water will take over it's position.
    There are more than these two methods to make problematic water consumable, check this out with a real plumber.


  • Registered Users, Registered Users 2 Posts: 57 ✭✭oxygenman


    Thanks, I am a plumber :)


  • Registered Users, Registered Users 2 Posts: 21 tmcdlk


    One of the best ways to make sure your boiler is in condensing mode is to use weather compensation control. With the weather compensation control the boiler will lower the flow temp (therefore the return temp will be lower too) as the temperature outside rises.
    Outdoor temperatures will only be below 5ºc for a small part of the heating season. If a boiler is sized based on the total building heating and hot water load of the building then it will very rarely have to run a full capacity/highest flow temp. There is no need to make the sizes of the radiators larger. They should be sized for an 80ºc flow and 60ºc return (this might vary with certain boilers). Only in the middle of winter will the boiler be running at its designed load. Therefore the rest of the time the boiler will be running lower than the 80/60ºc and once the return flow temp gets to around 55º the boiler will be in condensing mode.
    The problem of heating the DHW cylinder when in condensing mode can be can be solved by having a boiler with two stats. So if the sensor on the cylinder is calling for heat then the boiler will run at 80/60ºc until the cylinder is up to its designed storage temp (60-65ºc). The idea is to prioritise the hot water by using some zone valves. If the cylinder is calling for heat then the zone valve controlling the heating closes and the zone valve to the cylinder opens, and the boiler temp goes up to 80/60ºc. Once the hot water cylinder storage temp is reached the zones valves will go back to their original position and the boiler temp will go back to being controlled by the heating circuit. A storage cylinder with quick recovery should be used so that the heating circuit isn’t without heat for more than say 20min while the domestic hot water is being heated.


  • Registered Users, Registered Users 2 Posts: 2,526 ✭✭✭JohnnieK


    tmcdlk wrote: »
    One of the best ways to make sure your boiler is in condensing mode is to use weather compensation control. With the weather compensation control the boiler will lower the flow temp (therefore the return temp will be lower too) as the temperature outside rises.
    Outdoor temperatures will only be below 5ºc for a small part of the heating season. If a boiler is sized based on the total building heating and hot water load of the building then it will very rarely have to run a full capacity/highest flow temp. There is no need to make the sizes of the radiators larger. They should be sized for an 80ºc flow and 60ºc return (this might vary with certain boilers). Only in the middle of winter will the boiler be running at its designed load. Therefore the rest of the time the boiler will be running lower than the 80/60ºc and once the return flow temp gets to around 55º the boiler will be in condensing mode.
    The problem of heating the DHW cylinder when in condensing mode can be can be solved by having a boiler with two stats. So if the sensor on the cylinder is calling for heat then the boiler will run at 80/60ºc until the cylinder is up to its designed storage temp (60-65ºc). The idea is to prioritise the hot water by using some zone valves. If the cylinder is calling for heat then the zone valve controlling the heating closes and the zone valve to the cylinder opens, and the boiler temp goes up to 80/60ºc. Once the hot water cylinder storage temp is reached the zones valves will go back to their original position and the boiler temp will go back to being controlled by the heating circuit. A storage cylinder with quick recovery should be used so that the heating circuit isn’t without heat for more than say 20min while the domestic hot water is being heated.

    I think this is a boiler house oil boiler he is talking about so as far as i know there wouold be no means of connecting an outside compensator to it. The ones I have used have been plug and play ones that conect to the pcb of gas boilers and the cylinder zone valve is wired to some kind of cylinder demand box connected to the boiler. The other way was through a type of building managment system which was very expensive as far as I can remember. The quickest way is through the speed of the pump.


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