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My Nissan 200SX

2

Comments

  • Registered Users, Registered Users 2 Posts: 880 ✭✭✭celica00


    are you on sxoc too? car looks familiar...


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Yep been on SXOC since I had my first S14 a lonnnngggggggg time ago.


    Update time:

    So I have been continuing to collect bits and getting close but still have some way to go.


    Birthday present:

    Maintenance:
    Leaking banjo is a pain
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    So as it is a modified car nothing is done right.
    In order to stop the battery relocation to the boot burning the car to the ground i rang an auto electrician to fit a breaker as i don't want industrial crimping tools.

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    I didnt have a spare key so now I have a consolt usb adapter to code keys and diagnose problems.

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    Swapped the fuel pump, nervous about that job.
    Had an aftermarket pump but was crimped badly, had been putting this off for a while as I didn't want to set myself on fire.

    The high flow pump then caused the fuel lines in the engine bay to piss fuel so they got replaced on a Monday morning.

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    I learned to Mig and stick weld in an evening course. Something I needed to learn. Need a bit more practice.

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    My birthday present to myself Defi Din Gauges. Wont be fitted till RB

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    Other:
    Conversion wiring harness ordered. For RB25 NEO.
    No going back now.

    AN10 Braided Hoses and fittings ordered for oil cooler and catch can hose looks like its about to melt so, swap before fire. Will look better two.

    Braided Brake lines ordered and R33 braided clutch lines for conversion.

    Rocker cover gasket for Sr20 is leaking so that is on order two.

    On the hunt for a R34 flywheel next, but that's my parts budget spent for this month.


    Car is driving spotlessly now.


    Left on the list:
    1. 10 Amp relay for Fans
    2. Slim pusher fans
    3. Engine
    4. Gearbox
    5. ECU
    6. Flywheel and Bolts
    7. Alarm/immobilizer for after the swap.
    8. R33 cross-member
    9. Pedal box clutch master Cylinder


    Getting close, but in no hurry.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Rocker cover gasket was leaking.

    Head shows signs of not enough oil changes.


    Ogh and I now own a GTX3076R, more on that later....



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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    GTX3076R

    Compressor maps look good but a bit of an unknown in terms of finding Dyno results on it.

    The plan is to order a twin scroll divided T3 .78
    http://www.atpturbo.com/mm5/merchant.mvc?Screen=PROD&Product_Code=ATP-HSG-009&Category_Code=HSG


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Had some garden hose looking stuff as vac line for the catch can.

    It was melted and leaking vacuum. So i overdid it and now it wont leak(overkill).




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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Brought the car out to Sydney Dragway now it was running right.

    Got three runs in before the place shut.
    After the last run the turbo and/or manifold gaskets let go.
    I had that please don't be death rattle moment.


    So Saturday is turbo off again day......


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


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    Not bad for 10PSI on a stock map

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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Pulled the car apart to do the manifold gasket.

    Went great until I tried to refit the oil feed for the turbo.

    Threads gone have orded a time cert and a set of flexy lines.

    Car is off the road for a week.

    Suppose I'm getting what I asked for when I wanted to learn. I spend more time fixing than modding.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Job done over a three day weekend.

    7 layer updated Manifold gasket.
    Copper Gasket used on the gaskets
    Silicone gasket maker used on the cold side turbo gaskets.

    Had to cut a nut off (pun intended)


    Threaded insert in block using the re-tap time-sert kit.
    Used axle grease and heavy duty magnet to pull as much swaf out as possible.

    Dump pipe gasket is leaking but that's a quick fix tonight when I have light.


    No leaks, oil changed as well, so should be good for a couple of months before the motor comes out.



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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Slow grind of collecting parts.



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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Overdue an Update.

    Got turbine housing
    Got motor and box
    Got Flywheel.




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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    What a week.


    Power Window motor let go again so found a new replacement motor.

    Later that week the Speedo started to drop out then finally a brake line let go
    This is a result of the line being held in with a cable tie instead of a proper brake clips. Another bodge job from previous owner.


    So I had my ozzy MOT and i spent the entire day having hard lines made up and collecting braided lines.
    Then a 4pm i found a nail in the tyre. With test at 8am the next day.


    I also fitted a heat shield for the pod filter.




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    I was thinking last night 2 years sbody daily driving

    I have fixed:

    Rev clock
    Power windows x 2
    Brake disks
    Stereo wires and a Arial
    Fuel line
    Pump
    New intercooler
    Boost leaks x 12
    Maf
    Speedo
    Suspension adjustment
    Exhaust x 2
    Turbo + gaskets
    Turbo gaskets blew
    Oil line leak
    New thread for oil line
    More boost leaks and a split hose
    Lambda sensor
    Brake lines
    Rocker cover gasket
    Steering rack boot x2
    Steering rack bushes
    Breaker on battery relocation


    Not too bad when you think about it :censored:


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Ok new years big order time.

    I have so underestimated the timeline and cost at this stage i don't want to do the math.
    If an rb25 S14 was the cheaper swap a Rb26 must be a killer.



    Here is the product list just to service the motor and get the gearbox on.
    It is by no means compete as I need more bits just to run the engine.

    So that is my budget spent this month.




    Products
    1 x Gasket (MLS), Exhaust Manifold - Cometic (C4177-030) - Nissan Skyline R32 GTS / GTS25 / GTS-4 / GTS-t, R33 GTS25 / GTS25-t / GTS-4 & R34 20GT / 25GT-4 / 25GT-t (COM-C4177-030)
    1 x Clutch Fork Pivot (Strengthened) - Nismo - Nissan 300ZX Z32, R32 GTR (08/1989 - 02/1993) / GTS-4, R33 GTS25-t / GTS-4 & R34 25GT (NSM-30537-RS581) = $55.00
    1 x Flywheel Bolt Set - Nissan Skyline R31, R32 GTS / GTS-t, R33 GTS / GTS25 / GTS25-t / GTS-4 & R34 20GT / 25GT / 25GT-4 / 25GT-t / GT-V & Stagea WGNC34 RS-Four S (6 x NIS-12315-42L11)
    Clutch Release / Throw Out Bearing - Nissan Skyline R32 GTR (08/89 - 02/93) / GTS / GTS25 / GTS-4 / GTS-t & R33 GTS25 / GTS25-t / GTS-4 (NSK-TK40-4A (BRG2148))
    NGK BCPR6ES-11 Copper Core Spark Plug (NGK-BCPR6ES-11)
    Permatex Water Pump & Thermostat RTV Silicone Gasket Maker (14g) (PTX-22071)
    Clutch Alignment Tool - Nissan (Most Common, 25.50mm x 24 Tooth Spline) (EXD-DCT-01)
    Gearbox Seal Kit - Nissan Skyline R33 GTS25-t & R34 25GT-t (K-GBS-NIS-RB25DET)
    NGK BCPR7ES Copper Core Spark Plug (NGK-BCPR7ES)
    1 x 100,000km Service Kit (Water Pump & Timing Belt) - Nissan Skyline R34 25GT-t & Stagea WC34 25TX-FOUR / RS-Four / RS-V - RB25DET Neo 6 (K-100KS-NIS-R3425GT-T)
    Desired Water Pump Genuine Nissan N1
    Desired Timing Belt Genuine Nissan
    1 x Ancillary Belt Set (3-Piece) - Nissan Skyline R33 GTS-4 / GTS25 / GTS25-t - RB25DE & RB25DET (K-AB-NIS-ECR33_PITWORK)


    Next bits:
    Flywheel re-surface
    A 50mm wastegate
    Braided Clutch line as its flexible
    Inter-cooler pipe work 60mm
    Lock Washers Nordlock
    Turbo locking tabs
    Window tint as needs redoing
    Injectors x6 big ones
    Exhaust pipe and Flexis and Vband clamps
    IAT sensor
    Turbo lines



    I'm sure I'm forgetting some stuff but I feel like May is realistic.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Ogh Yea Fans and a relay

    Probably need them two


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Ogh Yea Fans and a relay

    Probably need them two


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    So I was going to put the gearbox clutch and box on the motor.

    Then I lost my marbles and spent 4 hours sanding the box up with 80 Grit to spray it up tomorrow.

    This is a hateful job but you could eat your lunch off it now.



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  • Registered Users, Registered Users 2 Posts: 4,792 ✭✭✭Ded_Zebra


    It'll be worth it! If you're ever bored and back in Ireland give me a shout! You can do the gearbox for my Samurai :pac:


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Ded_Zebra wrote: »
    It'll be worth it! If you're ever bored and back in Ireland give me a shout! You can do the gearbox for my Samurai :pac:

    Amm sureee...... Id am love to help if you have a rotary tool with sanding disks..

    I did that by hand and I still have the engine block looking at me.
    I could lie to myself and say ill just do the rocker covers :confused:



    Good news.
    I'm old and so 8kg /6kg Springs have to go.

    This car is a road car and the road conditions in my area mean i actually drive slower and have less feel due to rough roads.

    Don't get me wrong the car handles like a go kart but can feel like one two in terms of comfort.



    So I hunted down a set of S-Tunes 5kg 4kg which should do the job of making the car more friendly as a daily.

    photo_2016-01-28_09-08-16.jpg

    So in the next few weeks I'll swap these in and i'm on a wait list for Gktech anti roll bars which will take out any sloppy roll.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Came out ok.
    Happy with that.

    Block next, also that black bracket will be replaced with the s14 one so not worried about overspray.


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Next bits:
    Flywheel re-surface -Done
    A 50mm wastegate
    Braided Clutch line as its flexible
    Inter-cooler pipe work 60mm
    Lock Washers Nordlock
    Turbo locking tabs
    Window tint as needs redoing
    Injectors x6 big ones
    Wast-gate plumbing/pipe
    3" V-Band Dump pipe
    IAT sensor
    Turbo line
    Fan - Pathfinder Diesel Clutch Fan may fit and is cheap


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    A 50mm wastegate
    Inter-cooler pipe work 60mm
    Window tint as needs redoing
    Injectors x6 big ones
    Waste-gate plumbing/pipe
    Turbo lines


    Window washer motor Grrrr
    Flywheel re-surface -Done
    Braided Clutch line as its flexible
    3" V-Band Dump pipe
    IAT sensor
    Fan - Pathfinder Diesel Clutch Fan may fit and is cheap
    Lock Washers Nordlock
    Turbo locking tabs



    Wax on wax off on the engine. Plus bought a belt tension tool.
    Closed the garage door as neighbors getting too interested.





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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    A 50mm wastegate
    Inter-cooler pipe work 60mm
    Window tint as needs redoing
    Injectors x6 big ones
    Waste-gate plumbing/pipe
    Turbo lines


    Ok so I need some pipe, everything else is on order.
    I should be able to Mock up the engine this month and tidy up.


    Lets see what bits i forgot.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Last of the parts turning up.
    Got a second hand dump pipe that needed to be re-welded.

    My first flange, looks like Ray Charles welded it but happy out.
    It's passable enough ill give the WasteGate a go.


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Wrong Vband Size ebay it goes.

    Bought Pipe and V-bands to weld up my own.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Progress Update.

    I should really make a list but I don't really want to know.


    50mm Gate and 1000cc injectors.

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    Vband adapters and pipe to plumb the gate and make a fresh Exhaust.

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    Cross Member got tidied up. Wasn't going to do this but it got out of hand.

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    Temp Sensor fitted for Clocks.

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    Changed injector plugs to match the Bosch injectors.

    Then spotted there is no serial port wired into the ECU plug to map the ECU
    Funk!:mad:


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    Spigot Bush removal. Tried to drill it out but its being difficult....
    Dremel or removal tool would have saved me time.

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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Sliced myself open rushing an Oil change + 4 stitches.

    Got the wrong welding wire so only got this far on exhaust work.

    EGT bung and waste gate Flange. Not very pretty but will work well.

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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Went to make the Waste-gate outlet to dump pipe and made a balls of it.
    Will have to re-make it and not cut it too short.


    But seeing it on the motor made me smile.
    Aircon will need a heat shield and some fancy plumbing.





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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Fitted S-tunes and removed spigot Bush from Rb25 auto engine.
    Will get the gearbox on this week.


    Going From 8Kg springs to 5Kg is a huge difference in comfort. The car is so much nicer to drive and even at 5kg its stiff.

    There is some roll but just enough to transfer weight. I could argue it is better as I can transfer weight around and the rear end doesn't bounce/skip about when it hits bumps.






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  • Registered Users Posts: 42 X200


    As a newbie to home mechanics this is beautiful to watch.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Thanks glad someone is getting something out of it.


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Suspension should have settled now.

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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Got rear ended in traffic :(

    At least its a very small hit.


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  • Moderators, Science, Health & Environment Moderators, Society & Culture Moderators Posts: 60,170 Mod ✭✭✭✭Wibbs


    Ah crap JCC. :(:mad: New bumper time, or is it repairable?

    TBH I love in fear of some dozy fool with a prescription windscreen and brain in neutral hitting me like that.

    Rejoice in the awareness of feeling stupid, for that’s how you end up learning new things. If you’re not aware you’re stupid, you probably are.



  • Registered Users, Registered Users 2 Posts: 4,792 ✭✭✭Ded_Zebra


    :( rotten luck. Looks like it might be fixable without a replacement? Hopefully.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Fiberglass and spray.

    Looks like the engine swap is locked in for last week of May.
    So some serious shed time over the next month to mock it up and get it done.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    So I got a day on the weekend to make progress.
    I really should just bolt on the gearbox instead of tidying up the block, but its now or never.


    I had to strip the rocker cover after.
    I went to spray another coat and it reacted when cleaning. You live you lean and I used a fair bit of bad language.





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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Slow progress. But re-sprayed rocker cover.
    Side of block and cleaned some more parts.



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  • Moderators, Science, Health & Environment Moderators, Society & Culture Moderators Posts: 60,170 Mod ✭✭✭✭Wibbs


    Looking good JCC. Fair play to you for the results you're getting painting in situ.
    I used a fair bit of bad language.

    Cursing is the mental WD40 and Gaffa tape of car fettling. :D

    Rejoice in the awareness of feeling stupid, for that’s how you end up learning new things. If you’re not aware you’re stupid, you probably are.



  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    I'm getting excited now. Nervous
    Hopefully I have planned well enough I can get it rolling under its own power.


    Also starting to think that i might scare myself with too much power.


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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Will look better when polished and finished.
    Really happy with the outcome so far.

    Should be reliable and help with decent flow and boost control on a big turbo turned down to 14psi initially.

    Ill get a better photo of the engine now it has dried as I left it alone Saturday.



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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Panic mode.




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  • Registered Users, Registered Users 2 Posts: 2,030 ✭✭✭Slideways


    Its getting there.

    Fitted an exedy clutch to my ute yesterday. They are a great quality clutch going by what I've experienced so far


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Cleaned plug holes and coil packs
    Fitted Clutch
    Fitted plugs and packs.
    Had the wrong sub-frame got another one this morning.
    Have to clean and spray sub-frame and make trolley.

    Picked up fire sleeve for turbo lines.


    Tried to fit gearbox but i'm doing something wrong with release bearing or spigot bush.
    Stress levels High but getting there.


    Still have to do timing belt but need a crank puller and bigger sockets so that's Sunday.
    Wire in serial port for ECU and Ship to install location.


    Collect turbo which is getting welded.



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  • Registered Users, Registered Users 2 Posts: 2,030 ✭✭✭Slideways


    Did you get the box in?

    You have the alignment tool so it really can't be that thats at fault. I'm assuming you test fitted the clutch to the input shaft to make sure it was the correct one? Also check that the pilot bearing (if there is one) fits the nose of the input shaft.

    Got caught years ago when i was fitting a 2nd hand gearbox to a truck and the new box had a slightly longer input shaft which was dead heading about 3 mil from home. Only realised when the bell housing cracked :(


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Thanks got sorted after allot of gearbox juggling and scratches.



    The issue turned out to be the Nismo clutch pivot was the wrong one and so was the slave cylinder.

    The pivot was too long. So after loads of colorful language I put the box on with no fork or release bearing and saw it.




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    Got a 90 degree elbow welded on the turbo.


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    Had to swap the subframe for the right one a 33GTST for Syco mounts
    Engine now on sub-frame and the castor wheels are handy.


    In an utter balls up I chipped the crank pulley and will be collecting a new old one.




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    Alternator and starter got some paint.




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    Transferred Serial port to new loom from old harness I had. Here is the old



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  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    9GxZOyE-JV51wqffN10ak9c7vkolWByxsTQ_lJzT66thfvJTwfJLBG5vqJmCruPCX28G0e4oILJHRGZG3vwvA3lrmaCRZ_-fALwIE7fT7Xvutn0pyVfYd45L0vsUbyvrmw_497rxw8kz-qHvlG0d06ryWA7e0I5TlJAF3gax7Oqh7OM4ird946nUTLTrgDp0h8WSwIuLCsVOnuw7CUTuwQS6T1g5OYauMNTJpxKMW667bg_UuWEjNGGCiMgDqVxVGCsAY2X6HHVpauojADxfQoFCw-X3oFzZDqyoRXk-sp1IzzxiN6zcHKg6kXwJMfCt9E0GRvrtv99g3-70mlJAmx_AoqA2LcI3uyuGBTlQ2_A6UVlJYmCT9LKYF5u3WBOAeE3utE4aNLS5tUolupALEUtioX13AORyMc-bnbIw9tjtdMWlpMwQEfUPsmf-6nrjlgeObjmaE0q2sU_kCkf0w6fVXRBULuyatSLOxxEr7n6Iw9yWZBQ30q6rEKMI7MpoPDIWkZAa015Wb_leGpH0nLfstCzY4k6pY4I7F-IjcGNn4piWjbyioYp7E0RTXnfTVRSoO-jWKGsf-DUNJeDcaq0E-1Hjrl8=s1075-no


    Teaser

    Need a few weeks had some issues with prop and need to get car moved to shed to finish.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    So I hit burn out and had a holiday.
    Should be able to kick off again this weekend.


    I have an R32 GTT gearbox not an R33 on the car.
    This means the Prop wont fit and may explain why the clutch pivot and Nismo Slave didn't fit.

    In order to simplify the plumbing I have gone with a forward facing intake with a 65mm throttle body. Anyone who does this swap should just budget this in as the pipe work is just a pain.


    I had to upgrade the ECU from the old E11v2 as I could not get a base map.
    Mapping from scratch may be too much for me to attempt.
    Learning to Tune is important to me.



    The pusher fan I bought will not fit between between the Radiator and the Aircon Fan. I now have a 16" SPAL puller Fan.



    TODO:
    1. Wireing Re-pin ECU
    2. Change CAAS Plug
    3. Extend IAT plug wiring
    4. IAC vac line to intercooler pipe
    4. Re-puropse Maf wire as trigger for Fan and Wire Electric Fan.
    5. Loosen belt on Alternator too tight
    6. Plug in remaining plugs and test.
    7. Fill coolant
    8. fill Oil
    10. Run Vac line for Maf
    11. Fill Temporary gearbox with oil
    12. Heat shield turbo plumbing
    13. Test start


    -Replace Box (some time in next month)
    -Fit bigger box



    So allot still todo just to start it in place and some of the above is simplified..

    Medium term:

    To get the car engineered I need to replace the CAT and pass an ADR240 emissions test.
    This will require Dyno time and really careful mapping. I suspect the this will be a fun problem involving Gas analyzers and a couple of attempts.

    Engineer will then evaluate the car to get everything legal.


    Long Term:
    Leave it alone...


  • Registered Users, Registered Users 2 Posts: 14,721 ✭✭✭✭CianRyan


    Australia seems like a pain to work on cars in, it does make for better cars long term I guess but jaysus, they wouldn't like me. Haha


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Been Slow,

    20160618_164757.jpg
    20160618_164830.jpg
    20160618_165728.jpg
    20160619_152909.jpg


    Got Earth leads made up and fan wiring with breaker and relay.
    So Should be able to get that sorted this weekend.

    Have alternator wiring sorted with Starter + trigger but need to run through all the ecu pinouts to make sure they are correct,

    Had order order a fuel rail to clear the plenum.

    Hopefully I get close to starting it this weekend.


  • Registered Users, Registered Users 2 Posts: 1,691 ✭✭✭JimmyCrackCorn


    Clipped up loom and fed some of it back through the firewall so it sits neatly.

    2 temper tantrums later

    20160626_165826.jpg


    Not as much progress as Id like but i'm feeling better about it.


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