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Fitting a Willis Immersion heater

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Comments

  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    It's currently working away I just want to swap out the valve to remove the restriction but need to find the time to do it! If I was happy to allow 80c water in the tank I don't think I'd have an issue with the lower flow rate I just don't want to risk scalding anyone. If replacing the valve doesn't work I'll look at a thermostatic valve for the feed coming off the tank to control the temperature there. For what its worth the tank will now take 7-8kwh of excess with the willis where as before it was 4kwh max.


    You can see the impact of both the diverter and willis here. This is the performance from Saturday the tank was emptied at least once if not twice. Blue is energy usage, where the blue follows the yellow solar production is the diverter soaking up the excess and where the dark blue and yellow spike alternate is the willis cycling in and out to keep the temp below 70c. The back took almost 11kwh of excess solar by the time the day was done.


    image.png




  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    Replacement valve fitted, boosting for 30 minutes on a cold tank and the max temp reached coming off the top of the willis was 65c with no cycling on and off. Now I just need some sun!! I also found the fitting guide for my in-tank immersion on the floor of the hot press it can take either an 11" or 18" thermostat so I'll pick one up and swap that in too pity I hadn't found that sooner!



  • Registered Users, Registered Users 2 Posts: 3,675 ✭✭✭John.G


    I have (only) replaced 3 or 4 dual immersions for relations/neighbours and none had the thermostat pocket longer than the short (sink) element, ie a 24"/11" ins dual immersion would have a 11" thermostat and a 11" pocket so stick a bit of wire down the existing one to confirm that it will take a 18" stat before purchasing one. Even if you can fit a 18" it will bring its own problems, none, if you are heating a whole cold cylinder (same with 11" stat) but if the whole cylinder is at 65C then if say 1/2 contents are only used, the stat will cut in and you might get very hot hot water in the top 50L or so as the stat is measuring the average temperature over the full 18" length, the same applies to the 11" but not to the same degree, of course the main problem with the 11" is that it doesn't cut in until most of the cylinder vol is used. Interesting to see how it performs if it fits.



  • Registered Users, Registered Users 2 Posts: 3,675 ✭✭✭John.G


    Any nice trends this evening?



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    I was out all day so just home to check, yesterday was so poor I had to heat water with gas this am. There was one shower from this and one shower around lunch anyway to the juicy stuff. The tank took 7.4kwh and looks clean enough but it did start cycling again around 16:30. The temp probes suggest the feed from the willis was hitting 70c so the pipe stat was opening the bottom of the cylinder was up to 25c at this stage from about 20c so this makes sense I guess warmer water in means warmer water out.

    image.png




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  • Registered Users, Registered Users 2 Posts: 3,675 ✭✭✭John.G


    How is your system performing now and was it possible to install the longer stat in the cylinder immersion?.



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    Good averaging 7-8kwh into the tank daily now so plenty of hot water, some days more than is needed others it just meets demand nicely. It still cycles on and off when the bottom of the tank is above about 23c and the level of excess is greater than 2kw but I can live with that. I measured and I think it was 13-14" max for the stat length so I didn't go any further with it.



  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    Lads this is a lovely thread, good afternoon read!

    I've got an Eddi too, and looking into installing a Willis as well so the information shared here is priceless.

    Big question though.. Is the Willis suitable for pressurised systems?

    https://i.imgur.com/Zb9bzVZ.jpg



  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    Is the Willis suitable for pressurised systems?

    No less than any other plumbing fitting. Don't forget that any open system could still have a large static head of water so the Willis would as a minimum need to withstand the same pressure as a grade 1 copper hot water cylinder (80 ft head) which is over 3 bar ~ 50psi.

    There is nothing I know of in a pressurised system that is likely to damage a Willis heater particularly as a pressurised system is unlikely to be working at anything over 2 bar.

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    Thanks for the quick response. This is what got me thinking, I found the photo that got me thinking. What do they mean by vented systems only?

    IMG-20221018-WA0004~2.jpg




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  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    That could be for several reasons. Might be to do with the potential for over heating and allowing a build up of pressure to be released and also because its often installed at the top of the tank into the expansion feed pipe. If you can deal with a pressure build up because there is no water flowing over the element and the thermostat fails then I think you have covered any potential issues.

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    If you check the uk buildhub forum you will see the Willis heater sometimes gets used for Underfloor Heating (UHF), one such example https://forum.buildhub.org.uk/topic/18239-willis-heater-for-ufh/#comment-295658 and I doubt many or any UHF uses a vented system.

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 3,675 ✭✭✭John.G


    Its being used as a in line (pumped) heater in the above application, its role in heating a unvented cylinder is different, unvented cylinders have a TPRV (temperature and pressure relief valve) mounted on the cylinder and also have a expansion relief valve on the cold feed to the cylinder. The question is, can the Willis Heater be considered part of the unvented cylinder as long as no isol valves on the heater's flow&return piping?.



  • Registered Users, Registered Users 2 Posts: 1 EVill


    Slight off topic question regarding positioning of willis. Is there a specific height it should be at? Plumber placed ours just above the hwc. It is not wired yet so can't check it in practice. Thanks



  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    imo - As low as possible but bottom of Willis 100mm above the bottom the HWC.

    Somewhere I have seen the standard installation diagram

    Untitled Image

    with the min 100 mm shown between the bottom of the Willis and the HWC.

    Too high and I don't see it working at all?

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    So I spoke with 2 plumbers this week, and neither of them is willing to install the Willis on my pressurised system. My next question was the cost of a destratification pump, and the cost for that was ridiculous at €200+ 🙄

    Would anyone have a contact that could help me with this upgrade? I'm based in Ashbourne.



  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    I can't imagine the cost of fitting a Willis heater would be any different? Although the wiring of a destratification pump might be interesting - when does it go on and off and what switches it?

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    You'd estimate around the €200 to install a Willis? Is that including the device? I was expecting a lot less :| That said, would you know someone who could install it around my area?

    The destratification can go on the Eddi as Tank2. When Tank1 (immersion) reaches max, Eddi will start Tank2 until Tank1 starts drawing power again.



  • Registered Users, Registered Users 2 Posts: 8,242 ✭✭✭The Continental Op


    The Willis Heater is going to cost around €70 a pump would be a similar cost. For both installs you need to connect to the bottom of the tank so the whole tank may need to be drained down and refilled. The ball valve on the inlet diagram for the Willis is so you only need to drain part way down if you change anything later. The pump will normally have isolation valves on the inlet and outlet fittings. Both need a connection to the bottom and top of the tank. Both need an electrical connection. Therefore I'd assume very similar installation costs.

    The Eddi obviously simplifies the electrical connection on the pump.

    Wake me up when it's all over.



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    You will destroy the pump and possibly the Eddi if you wire a pump to Tank 2. The eddi varies voltage and current depending on available solar surplus and is only suited to powering resistive loads e.g. heating elements. You can purchase a relay board for your Eddi to run a pump properly but under no circumstances should you connect it to Tank 2.



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  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    My bad there, I already got the Relay Board for the temperature sensors so that's where the pump would go.

    Are we not allowed to ask about referrals for plumbers in this thread btw?



  • Moderators, Home & Garden Moderators Posts: 6,514 Mod ✭✭✭✭Wearb


    "Are we not allowed to ask about referrals for plumbers in this thread btw?"

    Yes, but answers by PM only.



  • Registered Users, Registered Users 2 Posts: 1,391 ✭✭✭yannakis


    Thanks. So if anyone knows someone who could install a Willis on my pressurised system, give me a shout please.



  • Registered Users, Registered Users 2 Posts: 5 Coln64


    Only just picked up on this. Looks very similar to what I was thinking of doing: so, how is it going ?



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    All good so far for me, in fact up to last week I was still getting enough surplus on occasion to heat some water!!



  • Registered Users, Registered Users 2 Posts: 5 Coln64


    thats good news. If I understood the thread correctly, your learning points seemed to be having enough vertical rise above the willis and to use large bore pipe & smooth bends to enable the convection currents to form ? Is that a fair summary ? Did you end up using a pipe stat' in addition to the immersion stat' to overcome excessive cycling / dangerously hot water ?

    At the moment I have an iBoost solar pv diverter connected to a bottom mounted immersion ( the cylinder does not have a top immersion heater ) so was thinking of putting the willis in as an external top heater to benefit from rapid heating of the top layer of water.



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    Yes that's it exactly larger pipework and try to get rid of sharp turns/bends to help promote circulation. Keep the Willis as low as possible too and joining high up on the expansion pipe seems to be the conscientious too. I didn't really have too much say in that as I had to work in the space I had but its pretty low and joins about 500mm above the tank. I have the pipe stat on and it works much better than the stat in the Willis itself as the internal one is too short and the extremely hot water has left the willis before heating the internal stat so it is ineffective.



  • Registered Users, Registered Users 2 Posts: 5 Coln64


    thanks. Did you place the pipe stat on the hot, flow side or the cooler, return side ? I guess the ( last ? ) question is on "reverse" circulation. When you draw hot water from the cylinder, does it flow back through the willis ? Is it a problem ?



  • Registered Users, Registered Users 2 Posts: 1,861 ✭✭✭tnegun


    It's on the return side from the Willis, so above it as this is the 'hot' side as it draws cold/cooler water from the bottom of the tank. I know from the thermostats I placed on the Willis there is some short-circuiting occurring when drawing off hot water but it's not noticeable. If available you could use a dedicated feed from the bottom of the tank to avoid this.



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  • Registered Users, Registered Users 2 Posts: 5 Coln64


    The only pipe stats I can see ( including the EPH one mentioned earlier in this thread ) are designed for switching pumps or valves on or off. They are designed for 230v operation and their switch contact rating might be 16A but they arent designed for the continuous current flow as in an immersion heater thermostat.

    Unless you are using the pipe stat to switch a relay to feed current to the immersion ?



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