I had this posted in another thread, but i've deleted it and started a new one as its on a seperate topic.
I had a free day yesterday so decided to install two Zalman fans (
CNPS9500 LED,
VF900-Cu) I got in Peats, and like all things with this computer, one thing led to another and I ended up spending 5 or 6 hours on the thing as some problems arose, and other things got ammended.
First off it took ages to clean the 6800 Ultra as there was loads of thermal paste on it, the acetone and a few Q-Tips did the job though, I was worried about the adhesive thermal pads for the VGA RAM as they would be hanging upside down in my case when the thermal paste melted and there would be nothing holding them on, but I guess Zalman know what they are doing. Also, if you look at the pictures it says "6800 GT" below the nvidia chip, wtf??? this is an ultra, do they use the same chip as the GT?



All in all the VGA setup turned out a lot smaller than I had expected, and the precision engineering of all the copper fins and pipes looks excellent.

Next was onto setting up the behemoth 9500, which just fits inside my ATX case, with about maybe an inch clearance from the side. Previously I had had an 80mm fan on the window blowing air on top of the AMD heatsink and fan, but now it wouldn't fit. Being a window mod this was easily rectified by cutting a new piece of perspex and positioning the fan lower down away from the 9500. I decided to not etch this piece of perspex so I could see into the case.


At this point I cut 2 holes in the side panel to allow for the fan controls supplied with the zalmans to be placed on the outside without having the cables running along the outside of the case.

Other changes I made this time around:
1. Added a 40GB Maxtor IDE HDD in one of the CD ROM bays to backup pictures and important files
2. Cut out some holes with my dremel at the bottom of the front panel to allow air to get the 80mm fan at the bottom of my case (you can see the blue glow of the fan through the holes in the last picture), I also cut out the grill in front of this fan (forgot to take a picture)
Before:
After:

Oh and also, my temps have not actually fallen at all although there is a big decrease in noise from the machine. My temps have actually gone UP??? My temp range before was 31'c - 41'c for my CPU, now it's 35'c - 45'c on the same settings??? Is there a settling period for the paste before it becomes 100% effective?
Right now i'm idling around 40'c, but I think this might be due to the extreme humidity around where i'm living today.
My questions are:
1. Would moving the side fan from over the CPU to below the VGA have caused this jump in temps?
2. What temperature drop should I expect with a Zalman 9500?
3. How much thermal paste is too much? I used the whole tube provided and spread it thinly over the die with a credit card.
4. I have the 9500 positioned at the moment so that its blowing towards the exhaust fan, would positioning it so that it is blowing towards the 120mm fan of the PSU be better?