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Soldering hell

Lumen

I'm currently attempting to solder some 24V LED strips.

The contacts are tiny and close together, and the combination of my crappy cheap soldering iron and no skill is proving very frustrating.

I've about 90 connections to solder and have only done about a third, and am losing the will to live.

Will a decent soldering set up help? Specifically, a choice of tips, temperature control, liquid flux and flux cleaner, and some clamping setup?

Are there shops around Dublin or Wicklow that sell this stuff? I checked the usual suspects (Screwfix, builders providers, Woodies, McQuillans) but could only find very basic ones with no temperature control.

Or do I just need to practice?

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10-10-20

https://www.boards.ie/discussion/comment/121309821#Comment_121309821

Yeah, I thought that this crowd were based in Templeogue, but I'm not sure now after looking at their contact details...

https://gleanntronics.ie/en/products/10mm-led-strip-2-pin-clip-connector-2982.html

But they do have them.

James 007

Anyone know where I can pick up in person LED strip to wire connectors similar to the below, preferably in Dublin city area, thanks

(2) Connecting to LED Strips the Easy Way - YouTube

Bruthal

A 1.5 square cable can carry about 2kw at 230v, and about 87kw at 10kv, at single phase.

Voltage drop on the cable would be the same for both, at those loads.

Lumen

You'll be pleased to know that I'm not using cat 5.

Did all the soldering this evening with my new gear. All the advice helped a lot, thanks.

It's not going to win any prizes, but it's much less horrible than my previous attempts.

[Deleted User]

voltage drop? and that's too weedy for 5A.

Bruthal

Lumen wrote: »

As far as I can tell cat 5 uses 0.5mm (0.2mm2) wires. Is that sufficient to be taking 24V @ 5A? I guess it depends on the distance.

The voltage has no relevance to conductor size really.

[Deleted User]

I could tellya a thing or two about soldering. However the more salient advice would be don't.

Clicky

Lumen

Great, so I've ordered a RS soldering station, 0.5mm 63/37 solder and this handy little workstation.

https://ie.rs-online.com/web/p/soldering-accessories/1466439/?sra=pstk

Padre_Pio wrote: »

Watch this if you're in any way interested in this kind of work: https://www.youtube.com/watch?v=J5Sb21qbpEQ

Finally, decent soldering videos!

Padre_Pio

ted1 wrote: »

That gauge cable is horrible, cat 5 should be well up to the job

The cable is fine, the soldering job makes it look worse than it is.
Wouldn't put 5A through CAT5 (although prob rare you'll run at 5A continuous)

If you soldered the wires properly, then stick on a dab of hot glue you'll be laughing.

Lumen

GinSoaked wrote: »

First of all are you really using 120 Watts of power on one cable?

Yes. This is the product:

https://www.hiline-lighting.co.uk/gb/tunable-white-led-tape/562-tunable-white-led-strip-120-2in1-ip00-5060440713859.html

It comes in a 5m reel. As far as I can tell these products are usually designed to cope with at least the supplied length connected without splitting.

That's why I'm using 24V, it keeps the current to 5A.

GinSoaked wrote: »

Secondly I always associate cat 5 with a 0.5 Amp current capacity per conductor. Checking online indicates its a little higher than that but not much.

Certainly that cable in the picture is way to big for one LED. I suspect you could run more cables and split the lamps into say 4 groups and use thinner cable 1mm2 assuming your current plan is powering them one off each other in one group?

My original plan was to cover the 5m with 8x50cm strips, and connect those strips in series with the wires in my original pic. That would mean there were no live LEDs inside the studding.

The strip shown in the video above is continuous, with live LEDs inside the 10mm hole I drilled into the stud (well, it's a rafter, but whatever). It's not ideal, but the extra heat will probably just cause the LEDs in the stud to fail prematurely in which case the problem solves itself.

I could wire them in parallel but that would mean I'd end up with a wiring loom, and that's messy and besides, these LED strips are supposed to be fine in series at those lengths without too much voltage drop.

edit: when I'm done with the two 5m strips I should get somewhere around 12,000 lumens of output, which sounds ridiculous but the indirectness of bouncing off the ceiling makes it tolerable and useful. It's daylight brightness, more or less.

GinSoaked

Lumen wrote: »

As far as I can tell cat 5 uses 0.5mm (0.2mm2) wires. Is that sufficient to be taking 24V @ 5A? I guess it depends on the distance.

First of all are you really using 120 Watts of power on one cable?

Secondly I always associate cat 5 with a 0.5 Amp current capacity per conductor. Checking online indicates its a little higher than that but not much.

Certainly that cable in the picture is way to big for one LED. I suspect you could run more cables and split the lamps into say 4 groups and use thinner cable 1mm2 assuming your current plan is powering them one off each other in one group?

Lumen

ted1 wrote: »

That gauge cable is horrible, cat 5 should be well up to the job

As far as I can tell cat 5 uses 0.5mm (0.2mm2) wires. Is that sufficient to be taking 24V @ 5A? I guess it depends on the distance.

Lumen

ted1 wrote: »

You know you can get connection blocks that basically Snap on ?

LitaElek 10pcs 4 Pin LED Connector for 10mm Wide RGB 5050 Flexible LED Strip Light Solderless RGB LED Ribbon LED Tape Light Connector Adapter https://www.amazon.co.uk/dp/B01EJG83KE/ref=cm_sw_r_cp_api_i_tr3fFbZGPJ9W2

Also how long will the strip be? You’ll. need a decent power supply. Maybe you are using the wrong lighting. What’s the end purpose?

I have those connectors. They don't really work with that strip. Hence the soldering attempt! Also I am running them through studs and want the lighting flush, and the connectors are wider than the alu profile internal diameter.

I have a 300W power supply. The LED strips are 20W/m. There will be 10m.

While dithering about soldering and waiting on a quote for a Hakko I did this. It's not ideal as the LEDs are on inside the stud.

The dimming isn't clear due to exposure compensation on my phone.

https://www.youtube.com/watch?v=IhLuzor_WVI

Roadtoad

Granddad:

Heat the work, not the solder.
Practice.

ted1

Lumen wrote: »

Thanks GinSoaked, this guidance is invaluable!

OK, this is what it looks like right now before cleanup, and my shoddy work (this is one of the least awful examples!).

That gauge cable is horrible, cat 5 should be well up to the job

ted1

Lumen wrote: »

I'm currently attempting to solder some 24V LED strips.

The contacts are tiny and close together, and the combination of my crappy cheap soldering iron and no skill is proving very frustrating.

I've about 90 connections to solder and have only done about a third, and am losing the will to live.

Will a decent soldering set up help? Specifically, a choice of tips, temperature control, liquid flux and flux cleaner, and some clamping setup?

Are there shops around Dublin or Wicklow that sell this stuff? I checked the usual suspects (Screwfix, builders providers, Woodies, McQuillans) but could only find very basic ones with no temperature control.

Or do I just need to practice?

You know you can get connection blocks that basically Snap on ?

LitaElek 10pcs 4 Pin LED Connector for 10mm Wide RGB 5050 Flexible LED Strip Light Solderless RGB LED Ribbon LED Tape Light Connector Adapter https://www.amazon.co.uk/dp/B01EJG83KE/ref=cm_sw_r_cp_api_i_tr3fFbZGPJ9W2

Also how long will the strip be? You’ll. need a decent power supply. Maybe you are using the wrong lighting. What’s the end purpose?

DublinDilbert

As per above a cheap 25w antex soldering iron will do that job just fine.

If you want to spend a bit more RS have their own brand ones, plus sell all the bits
https://ie.rs-online.com/mobile/p/soldering-stations/1611962/

Padre_Pio

Lumen wrote: »

Thanks GinSoaked, this guidance is invaluable!

OK, this is what it looks like right now before cleanup, and my shoddy work (this is one of the least awful examples!).

I don't want to even see the most awful ones:eek::eek:.

First off, don't even think of using those Aldi "straight to the wall" soldering irons. They're only fit for plumbing and the bin.

Any soldering station with temp control would do the trick. I have two of these: https://ie.farnell.com/tenma/21-10115-uk/soldering-station-60w-220v-uk/dp/2064549 they do the job just fine (BTW price is ex.VAT).
Something like this would be light years better than what you have: https://uk.banggood.com/110-265V-967-Power-Electric-Soldering-Station-SMD-Rework-Welding-Iron-Holder-Set-p-1262788.html?rmmds=category&cur_warehouse=CN

Buy a 1.5 chisel tip. More than 1.5 is bigger than your pad size and difficult to place. Chisels put down more heat than round ones. I don't know why round ones are the default in all soldering irons.
Buy some 0.5mm solder. Solder more than 0.5mm is hard to control how much you're feeding in.
Buy the brass wool tip cleaner, far better than the sh*te yellow sponges.

A good workman never blames his tools, but I definitely blame yours.

Watch this if you're in any way interested in this kind of work: https://www.youtube.com/watch?v=J5Sb21qbpEQ

GinSoaked

autumnalcore wrote: »

I never understood the weller fat, heavy, unwieldy cable and burns the hands off you after its been on for a couple of hours. 60w is too much for a lot of work.

Would never use that sort of soldering iron for very long. But its a handy size for the electrical tool box if you want one tool that can tackle a lot of types of work when away from the bench.

For the OP it would be overkill by a long way but would still do the job. All he has to do really is tin a lot of wires and then heat them for a few seconds to solder them to the LED circuit boards.

Funny you should say "burns the hands off you" as my old W60 was "retired" after it nearly burnt the house down

. Not sure what finally went wrong with it but after a couple of minutes plugged in it would get too hot too hold and when I checked it out with a view to repairing it there was nothing but a blackened mess inside the handle.

autumnalcore

GinSoaked wrote: »

I was thinking about a Weller W 61 Soldering Iron because I used to have the older W 60 but really can't justify the cost and will problably get the Antex linked below to keep handy in my electrical tool box.

I never understood the weller fat, heavy, unwieldy cable and burns the hands off you after its been on for a couple of hours. 60w is too much for a lot of work.

GinSoaked

autumnalcore wrote: »

That soldering iron is apalling but unless you're planning on doing this sort of thing regularly a 25w antex style iron is more than sufficient. If you want to spend more I would just get one of the chinese t12 hakko knockoffs tips are dirt cheap on aliexpress.

If I was going to spend £130 I'd look out for an old metcal with tips and accessories, mine is about 20 years old did 13 of that 24/7 in a factory I worked in.

I've just about worn out my 40 year old old Antex soldering iron and was thinking of replacing it recently. I rarely do any soldering now but when I do its quicker to grab the old Antex than it is to plug in my chinese variable temperature soldering station which takes up too much precious work space and then needs to be put away after. I was thinking about a Weller W 61 Soldering Iron because I used to have the older W 60 but really can't justify the cost and will problably get the Antex linked below to keep handy in my electrical tool box.

If buying something like this https://www.amazon.co.uk/Antex-S582470-XS25-Soldering-yellow/ then I also recommend getting a stand like this https://www.amazon.co.uk/Antex-H400020-ST4-Bench-Stand/dp/B002GMN64C/

autumnalcore

That soldering iron is apalling but unless you're planning on doing this sort of thing regularly a 25w antex style iron is more than sufficient. If you want to spend more I would just get one of the chinese t12 hakko knockoffs tips are dirt cheap on aliexpress.

If I was going to spend £130 I'd look out for an old metcal with tips and accessories, mine is about 20 years old did 13 of that 24/7 in a factory I worked in.

brightspark

Lumen wrote:

On sober overnight reflection I think my main problem is the conical bit I have. The solder seems to get drawn up from the tip on to the fat part, and so I can't actually use the tip to deposit any solder.

You don't use the iron to deposit solder, you use it to heat the parts that need to be joined. (Being "wet" with solder assists the heat transfer).

GinSoaked

Oh dear!

Soldering Iron >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> Bin, you can't learn to solder using that but you could solder with it if you had a decent technique.

Pre tin the wires! Heat the stripped back wire with the soldering iron then flow some solder into it. Then apply the wire already full of solder to the contact and heat the wire allow the solder to melt from the wire onto the contact and when you can see a surface tension effect pulling the solder across the contact remove the heat.

I'd also pre tin the contact pads and or give them a coat of flux. With a crap soldering iron bit like that you can still tin the wires and heat the wire so consider just flux on the contact pads if the joints don't work out as they should.

The process to tin the bare wire and make the joint can almost be one movement so the wire is still warm, about 10 seconds for the process to make the joint say 20 if you include stripping the wire and twisting the ends.

And a final point for emphasis keep whatever part of the soldering iron you are heating the joint clean with a light covering of solder.

Lumen

Thanks GinSoaked, this guidance is invaluable!

OK, this is what it looks like right now before cleanup, and my shoddy work (this is one of the least awful examples!).

GinSoaked

Lumen wrote: »

On sober overnight reflection I think my main problem is the conical bit I have. The solder seems to get drawn up from the tip on to the fat part, and so I can't actually use the tip to deposit any solder.

Since compatible solder tips from a local shop seems an impossible dream, I might just lightly grind the tip I have into a chisel, clean it up and have another crack.

Back before the likes of Curie Point soldering iron bits it was common to take a file to a bit to clean it up. On a my cheap old Antex soldering iron I still do it occasionally however once you start doing that its a one way street you remove and protective coating and have to keep doing it. It is very likely filing the bit will help but you only need clean up the tip. Once clean immediately re tin it, which just means heating it up and putting a dab of solder on it and then whipping the solder off.

If you are using the soldering iron to transfer solder you are doing it wrong. You are heating up the solder unnecessarily which allows the surface of the blob of solder to oxidize and prevent it from sticking. The soldering iron heats the joint the hot joint melts the solder. You start the process by having a light covering of solder on the tip of the bit. If the solder bobbles and rolls off the tip of the bit the bit is dirty but you only need keep the business end of the bit that touches the components clean.

Lumen

On sober overnight reflection I think my main problem is the conical bit I have. The solder seems to get drawn up from the tip on to the fat part, and so I can't actually use the tip to deposit any solder.

Since compatible solder tips from a local shop seems an impossible dream, I might just lightly grind the tip I have into a chisel, clean it up and have another crack.

GinSoaked

Lumen wrote: »

I think it's still being phased out. From what I've read it's easier to work with, and I need all the help I can get.

At the very least get a solder that states it has a Rosin flux core.

You really don't need more help.

KEEP THE BIT CLEAN AND TINNED and you'll be fine.

A dry dirty soldering iron bit doesn't transmit heat to the joint properly if at all and is the source of many soldering problems. How you can melt components and strip copper tracks off circuit board while not melting the solder seems against the laws of physics but its what happens when the bit gets dried out and oxidises.

Lumen

3d4life wrote: »

Its an age since I had an involvement in electronic assy. so I may be wrong but wasnt lead alloy solder banned by Brussels ?

You might be up against some issue with lead free Vs lead solders

( BTW I seem to recall we had to junk a lot of soldering irons back then because the melting point of lead free solder was higher than tin/lead solder. )

I think it's still being phased out. From what I've read it's easier to work with, and I need all the help I can get.

edit: on second thoughts I'll switch to lead free solder. My world doesn't need more pollution.

GinSoaked

Lumen wrote: »

So I measured the terminals and the three copper dots are 2mm diameter with 1mm spacing between them.

So would the 1.2mm chisel tip and 1.27mm solder wire be the right sizes?

Once you get the knack you'll be able to solder that with a hammered out lump of copper pipe heated on gas ring

While the solder and bit sizes make a difference its your soldering technique that is the main thing.

In my experience the smaller the joint the easier it is to get wrong. Easy to heat up a big joint and flow in loads of solder. Much harder to have everything just right and make a small joint with the minimum amount of heat.

Edit> Yes that would be a sensible choice of bit and solder size but throw in a 1mm (or up to 2mm) Round Slopped bit and see how you get on with it.