Mk4 mondeo failed test

canhefixit · 31-07-2015 7:13pm #1

As above failed test today on what is described in the sheet as

"suspension arm - mounting/bush defective , near side off side, foremost lower"

Anyone care to tell me what I'm looming at replacing here? I gather bushings need replaced is it a handy job or what am I up against?

Cheers

George Dalton · 01-08-2015 5:08pm

Rear trailing arm bushes. Very common failure on the Mk4 Mondeos.

Not really DIY-able unless you can borrow the special tool for replacing them. Or if you have access to a hydraulic press you can remove the whole arm and replace the bush that way.

canhefixit · 01-08-2015 5:49pm

George Dalton wrote: »

Rear trailing arm bushes. Very common failure on the Mk4 Mondeos.

Not really DIY-able unless you can borrow the special tool for replacing them. Or if you have access to a hydraulic press you can remove the whole arm and replace the bush that way.

Cheers George

Is that what the description means both trailing arm bushings gone or is there something else?

From what I've looked up seems the whole arm is replaced with new bushings in place which is costly, I take it it's ok to take of the arm and push out old for new bushings?

Cheers

canhefixit · 01-08-2015 5:53pm

George Dalton wrote: »

Rear trailing arm bushes. Very common failure on the Mk4 Mondeos.

Not really DIY-able unless you can borrow the special tool for replacing them. Or if you have access to a hydraulic press you can remove the whole arm and replace the bush that way.

What is normally done on this kind of job George? Would you remove arm and replace bushing or replace complete arm? The second option is costly so I'm hoping the first is simply a push out out bushing for new job

I've done plenty of DIY jobs but this is my first on bushings, are they handy to do once you get them on a press? Any handy hints doing them?

Cheers

George Dalton · 01-08-2015 5:53pm

Ford used to only supply the arm complete with bush but now you can buy the bush separately either from Ford or various aftermarket suppliers.

George Dalton · 01-08-2015 5:59pm

canhefixit wrote: »

What is normally done on this kind of job George? Would you remove arm and replace bushing or replace complete arm? The second option is costly so I'm hoping the first is simply a push out out bushing for new job

I've done plenty of DIY jobs but this is my first on bushings, are they handy to do once you get them on a press? Any handy hints doing them?

Cheers

We replace the bush only rather than the whole arm. We have the tool for doing them in place now but when we first started replacing them there was no tool available so we had to remove the arm and do it in the press. It's actually quite awkward to do them that way as the arm is quite large and difficult to hold in position and the shape of the bush doesn't help matters either.

canhefixit · 01-08-2015 6:12pm

Is this the right part I'm looking at replacing bushings on George?

canhefixit · 01-08-2015 6:15pm

Is there any make of bushing better than others to use? Car has only 42k on clock and is drove handy supprised these or gone so quick

Out of interest how much would a garage charge for the job roughly George?

George Dalton · 01-08-2015 6:25pm

No that's not the common one. It's this one:

http://www.mister-auto.ie/en/control-arm-bush/lemforder-35544-01_g251_a03535544!01.html

I would go with either OE Ford or Lemforder personally.

canhefixit · 01-08-2015 6:47pm

George Dalton wrote: »

No that's not the common one. It's this one:

http://www.mister-auto.ie/en/control-arm-bush/lemforder-35544-01_g251_a03535544!01.html

I would go with either OE Ford or Lemforder personally.

Ok so that's the bushing then what is it that they describe foremost lower do you know?

Yeah I'll get either of those bushings

Cheers George

George Dalton · 01-08-2015 6:55pm

That is descrbing the location of the bush. Stick your head under the car and you will see that it is located on the lower arm in front of the rear wheel. Hence "foremost lower".

They usually mark the offending parts with tippex or similar anyway to help whoever repairs the car to identify what needs changing.

canhefixit · 01-08-2015 7:05pm

George Dalton wrote: »

That is descrbing the location of the bush. Stick your head under the car and you will see that it is located on the lower arm in front of the rear wheel. Hence "foremost lower".

They usually mark the offending parts with tippex or similar anyway to help whoever repairs the car to identify what needs changing.

Ok so cheers, it wasn't myself who put it through in away til Monday and don't have car to have a look but I will

The pic you showed me is that just the complete bushing or is that it fitted to the part as well?

Sorry for 100 questions just ripping it failed and mad to get working in it Monday and having a heads up what I'm at

canhefixit · 01-08-2015 7:05pm

George Dalton wrote: »

That is descrbing the location of the bush. Stick your head under the car and you will see that it is located on the lower arm in front of the rear wheel. Hence "foremost lower".

They usually mark the offending parts with tippex or similar anyway to help whoever repairs the car to identify what needs changing.

Ok so cheers, it wasn't myself who put it through in away til Monday and don't have car to have a look but I will

The pic you showed me is that just the complete bushing or is that it fitted to the part as well?

Sorry for 100 questions just ripping it failed and mad to get working in it Monday and having a heads up what I'm at

canhefixit · 01-08-2015 7:15pm

George Dalton wrote: »

That is descrbing the location of the bush. Stick your head under the car and you will see that it is located on the lower arm in front of the rear wheel. Hence "foremost lower".

They usually mark the offending parts with tippex or similar anyway to help whoever repairs the car to identify what needs changing.

Ah ok I get it now

The pic of the bushing you showed it that just the bushing fitting are is that it fitted to the part an all?

I didn't put it through test I'm away till Monday ripping it failed tbh but I'll be inspecting when I'm back again

George Dalton · 01-08-2015 7:24pm

The picture I posted is just the bush. You'll see the setup yourself once you get a look at the car anyway.

canhefixit · 02-08-2015 1:13am

George Dalton wrote: »

The picture I posted is just the bush. You'll see the setup yourself once you get a look at the car anyway.

Cheers George

I'll see it on monday and if It needs be I'll come back to you tks

canhefixit · 03-08-2015 5:52pm

canhefixit wrote: »

Cheers George

I'll see it on monday and if It needs be I'll come back to you tks

Ok George had a look there and tbh can't really see where the bushing you showed me goes, took few pics of the part which may be the wrong one I'm looking at maybe?

canhefixit · 03-08-2015 5:53pm

canhefixit wrote: »

Ok George had a look there and tbh can't really see where the bushing you showed me goes, took few pics of the part which may be the wrong one I'm looking at maybe?

Pic of the part, think it's the control arm?

canhefixit · 03-08-2015 5:54pm

canhefixit wrote: »

Pic of the part, think it's the control arm?

Pic of bushing one end of arm

canhefixit · 03-08-2015 5:55pm

canhefixit wrote: »

Pic of bushing one end of arm

And the other end

martinr5232 · 03-08-2015 8:20pm

The bushing you are looking for is the big one on the arm that goes in the direction front to rear they are located around the front of the wheel arch.
Some of those mondeos had plastic covers protecting the bushings thats why you cant see them.

canhefixit · 03-08-2015 9:31pm

martinr5232 wrote: »

The bushing you are looking for is the big one on the arm that goes in the direction front to rear they are located around the front of the wheel arch.
Some of those mondeos had plastic covers protecting the bushings thats why you cant see them.

I was thinking I was looking at the wrong one as the replacement bushings didn't look like they would suit, I'll have an other look at that tomorrow again, so just round front of wheel arch and in direction of front of car to rear

Cheers

canhefixit · 04-08-2015 5:37pm

Right have the right part now can see by the bushing, job looks a lot bigger now it looks like part of the whole hub assembly with maybe 7 or 8 bits needing taken off it to get it out

Can it just be dropped abit from the bushing end and replace it that way?

canhefixit · 04-08-2015 5:39pm

canhefixit wrote: »

Right have the right part now can see by the bushing, job looks a lot bigger now it looks like part of the whole hub assembly with maybe 7 or 8 bits needing taken off it to get it out

Can it just be dropped abit from the bushing end and replace it that way?

Pic of one of the bushings

George Dalton · 04-08-2015 5:40pm

canhefixit wrote: »

Can it just be dropped abit from the bushing end and replace it that way?

Yes if you have the tool.

martinr5232 · 04-08-2015 6:15pm

canhefixit wrote:

Can it just be dropped abit from the bushing end and replace it that way?

It can if you have the proper equipment.
If not you will need to remove the whole arm and press in the bushings with a hydraulic press which in itself is a job if you dont know what your doing.

canhefixit · 04-08-2015 11:15pm

Ok I'm going to see tomorrow if I can rent it from somewhere, does anyone know of any places? Is this a specific tool for the bushing on the arm of the mondeo?

The bushing to me Dosent look that bad and there ain't any noise from it when driving but hey ho gotta change it

George Dalton · 04-08-2015 11:22pm

Specific tool, required due to the unusual shape of the bush. Example in the link below:

http://www.ebay.co.uk/itm/Sealey-Trailing-Arm-Bush-Tool-Ford-Mondeo-Mk4-VSE4784-/131281092530?hash=item1e90f67fb2

What usually happens with them is that although the rubber part itself is in good condition it has come away from the metal housing and therefore the whole trailing arm can move around. That is why they fail the NCT.

macplaxton · 04-08-2015 11:27pm

Yes, it'd be a special tool. Watch and weep:

http://www.lasertools.co.uk/item.aspx?cat=1095&item=11733

canhefixit · 05-08-2015 3:15pm

Had a good ring around garages and motor factors and not one has that tool, all the garages want to remove arm and use press

One garage quoted 400e which I thought was a bit steep tbh anyone any idea if that's about right?

martinr5232 · 05-08-2015 4:42pm

Try a few ford dealers its a common repair now so may not be as dear as non franchise i can do those bushings in about fourty five minutes a side so it may be worth a go.

canhefixit · 05-08-2015 6:20pm

Will defo check with ford garage tomorrow they may well supprise me

George Dalton · 05-08-2015 6:21pm

Where in the country are you? There surely must be someone local that has the tool?

martinr5232 · 05-08-2015 7:15pm

George Dalton wrote:

Where in the country are you? There surely must be someone local that has the tool?

Have tools will travel eh George :-D

canhefixit · 05-08-2015 8:11pm

Near Dundalk myself tried the garages there today and no joy one didn't even know of the tool lol

George how much is the job in question would you know? And do do mobile mechanics ðŸ˜‰

canhefixit · 08-08-2015 1:24pm

Just an update on this for anyone interested.....

Found a ford mechanic not to far away with said removal tool and priced job at 220e using genuine parts

Ford weren't to bad they came back with a price of 260e I thought would be good bit more

Decided just to leave this job to an actual mechanic haha first time in long time just for convenience really

Cheers

Mk4 mondeo failed test

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