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v300 · 27-12-2009, 20:31

My Dual Mass Flywheel is starting to get a bit "vocal" in the 1,300-1,800 rpm band.
I intend to replace it with a Solid Mass Flywheel conversion kit
if possible.

It's on my 2006 reg, 2.2litre D4D Corolla Verso Diesel,
engine code is 2AD-FTV, with 150K Kilometres showing.

I'm afraid it will fly apart and kill the gearbox too when it fails.
I don't want to weld it solid and I don't want to fit the obviously
fragile OE replacement dual mass flywheel either. Once bitten twice shy.

I found many ebay links for the SMF Solid Mass Flywheel conversion kits
for the older 2.0 D-4D engines but I couldn't locate any for my specific
engine code (The 2AD-FTV), the 136 BHP diesel engine fitted to a few
Toyota's including the newer Rav4's I believe ?

So my question: Is there a Solid Mass Flywheel replacement kit for this engine ?

Thank you for taking the time to read the post.

v300 · 28-12-2009, 11:01

Does anyone know if the 2.0 D4D Replacement Solid flywheel SMF kit will fit the 2.2 D4D engine ?

v300 · 28-12-2009, 19:56

Any Toyota mechanics or Engineers on here at all
or someone who would know a bit about this ?

**colm_mcm** · 28-12-2009, 19:58

The gearboxes on the 2.2 and 2.0 engines are different.

v300 · 28-12-2009, 20:09

Quote:

Originally Posted by colm_mcm

The gearboxes on the 2.2 and 2.0 engines are different.

This is not looking good for me. Thanks for the info Colm.

**colm_mcm** · 28-12-2009, 20:14

Not sure how useful this is, but your 2.2 engine is used in the Avensis too.

v300 · 28-12-2009, 20:17

Quote:

Originally Posted by colm_mcm

Not sure how useful this is, but your 2.2 engine is used in the Avensis too.

Goodie goodie !!!

Why ?

As the Taxi drivers hate the DMF thingy and demand the solid flywheel,
so if there is enough of them looking for them, then I can order one too.
2.2 Avensis sounds like a good Taxi car to me.

I specifically got this D4D diesel because of the
DMF and many more problems on French and german yokes,
but it seems all DMF are the same, as in they have a finite lifespan.

I miss the old infinite lifespan solid flywheel.

Where can I go to find out about if there is a conversion for my engine ?

**colm_mcm** · 28-12-2009, 20:19

Very few 2.2 Avensises in this country. the 2000 onwards Avensis and Rav4 2.0 D-4D are the main victims of DMF failure.

Also have you approached Toyota with your problem. I know it's out of warranty but worth a shot

v300 · 28-12-2009, 20:30

Quote:

Originally Posted by colm_mcm

Also have you approached Toyota with your problem. I know it's out of warranty but worth a shot

Colm, how do I approach them with a car having done
150k Kilometres and no recorded service history to speak of ?
I bought her on-condition 6 months ago and was very happy with her
and still am.

The DMF failure I saw as inevitable, but I didn't know that the
2.0 D4d DMF was different to my 2.2 D4D DMF.

I spent about one week researching her,
and got caught out with the first major repair item....

**colm_mcm** · 28-12-2009, 20:35

The flywheels may be compatible, but the gearboxes are deffo different.

you won't get anywhere on warranty with those stats.

v300 · 28-12-2009, 20:38

Quote:

Originally Posted by colm_mcm

you won't get anywhere on warranty with those stats.

Thought as much...

Have you access to microcat or the Toyota EPC to compare
part numbers Colm ?

**colm_mcm** · 29-12-2009, 12:18

I don't, but try:

www.toyotaownersclub.com, there are a good few on there that have microcat

www.partsgateway.co.uk would be worth a look too.

v300 · 04-01-2010, 14:14

Anyone from a Toyota dealership or a motor factors able to give me a hand with this query ?

Top of thread please.

http://www.boards.ie/vbulletin/showp...14&postcount=1

quarryman · 04-01-2010, 14:59

Where are you going to get the work done?

Do a search on this topic, I posted about getting the job done much cheaper in Belfast than anywhere down here.

galwaytt · 04-01-2010, 14:59

...worst case scenario, if you're not going to keep the car long (say, more than 60k miles), you'll get that out of another DMF anyway........by which time ......it'll be somone else's problem..........

27-12-2009, 20:31	#1
v300 Registered User Join Date: Dec 2006 Location: County Clare. Posts: 351 Adverts \| Friends	Dual Mass Flywheel DMF, 2006 2.2 D-4D Toyota, is rattling. My Dual Mass Flywheel is starting to get a bit "vocal" in the 1,300-1,800 rpm band. I intend to replace it with a Solid Mass Flywheel conversion kit if possible. It's on my 2006 reg, 2.2litre D4D Corolla Verso Diesel, engine code is 2AD-FTV, with 150K Kilometres showing. I'm afraid it will fly apart and kill the gearbox too when it fails. I don't want to weld it solid and I don't want to fit the obviously fragile OE replacement dual mass flywheel either. Once bitten twice shy. I found many ebay links for the SMF Solid Mass Flywheel conversion kits for the older 2.0 D-4D engines but I couldn't locate any for my specific engine code (The 2AD-FTV), the 136 BHP diesel engine fitted to a few Toyota's including the newer Rav4's I believe ? So my question: Is there a Solid Mass Flywheel replacement kit for this engine ? Thank you for taking the time to read the post.

28-12-2009, 20:19	#8
colm_mcm cars cars cars... Join Date: Dec 2005 Posts: 25,597 Adverts \| Friends Mod: Midwest, Motoring	Very few 2.2 Avensises in this country. the 2000 onwards Avensis and Rav4 2.0 D-4D are the main victims of DMF failure. Also have you approached Toyota with your problem. I know it's out of warranty but worth a shot Last edited by colm_mcm; 28-12-2009 at 20:23.

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28-12-2009, 11:01	#2
v300 Registered User Join Date: Dec 2006 Location: County Clare. Posts: 351 Adverts \| Friends	Does anyone know if the 2.0 D4D Replacement Solid flywheel SMF kit will fit the 2.2 D4D engine ?

28-12-2009, 19:56	#3
v300 Registered User Join Date: Dec 2006 Location: County Clare. Posts: 351 Adverts \| Friends	Any Toyota mechanics or Engineers on here at all or someone who would know a bit about this ?

28-12-2009, 19:58	#4
colm_mcm cars cars cars... Join Date: Dec 2005 Posts: 25,597 Adverts \| Friends Mod: Midwest, Motoring	The gearboxes on the 2.2 and 2.0 engines are different.

28-12-2009, 20:14	#6
colm_mcm cars cars cars... Join Date: Dec 2005 Posts: 25,597 Adverts \| Friends Mod: Midwest, Motoring	Not sure how useful this is, but your 2.2 engine is used in the Avensis too.

28-12-2009, 20:35	#10
colm_mcm cars cars cars... Join Date: Dec 2005 Posts: 25,597 Adverts \| Friends Mod: Midwest, Motoring	The flywheels may be compatible, but the gearboxes are deffo different. you won't get anywhere on warranty with those stats.

29-12-2009, 12:18	#12
colm_mcm cars cars cars... Join Date: Dec 2005 Posts: 25,597 Adverts \| Friends Mod: Midwest, Motoring	I don't, but try: www.toyotaownersclub.com, there are a good few on there that have microcat www.partsgateway.co.uk would be worth a look too.

04-01-2010, 14:14	#13
v300 Registered User Join Date: Dec 2006 Location: County Clare. Posts: 351 Adverts \| Friends	Anyone from a Toyota dealership or a motor factors able to give me a hand with this query ? Top of thread please. http://www.boards.ie/vbulletin/showp...14&postcount=1

04-01-2010, 14:59	#14
quarryman Registered User Join Date: Feb 2003 Location: here, there and everywhere Posts: 5,849 Adverts \| Friends	Where are you going to get the work done? Do a search on this topic, I posted about getting the job done much cheaper in Belfast than anywhere down here.

04-01-2010, 14:59	#15
galwaytt Registered User Join Date: May 2005 Location: Co Galway....you know, Veyron country..... ;)) Posts: 7,587 Adverts \| Friends	...worst case scenario, if you're not going to keep the car long (say, more than 60k miles), you'll get that out of another DMF anyway........by which time ......it'll be somone else's problem..........